US 4,382,864 AGranted

Process for dewatering sludges

AssigneeKurita Water Industries Ltd.

InventorsMasanori Hashimoto, Yasuhiko Ishii, Yasuhiro Ohi

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Abstract

A process for dewatering sludges, which comprises performing a first stage agitation of the sludge to be dewatered during addition of a first high molecular weight flocculant developing in an aqueous solution an electric charge in polarity opposite to that of the sludge to effect neutralization of the electric charge of the sludge, conducting subsequently a second stage agitation of the sludge during a further addition of a second high molecular weight flocculant developing in an aqueous solution an electric charge in polarity opposite to that of said first flocculant to cause flocculation of the sludge and subjecting the so flocculated sludge to a dewatering operation, wherein a flocculant composed of a natural high molecular organic compound or a derivative thereof is used for at least one of said first and second flocculants with simultaneous employment of high power agitation for said first stage agitation, which process obtain a dewatered cake having low moisture content with efficient dewatering of the sludge.

Claims11

Dependent claims

A process for dewatering an aqueous sludge consisting essentially of water and suspended solid particles which have ionic charges of a first polarity, which comprises the steps of:

in a first stage, adding to said sludge an effective amount of a first, water-soluble, organic flocculant that provides in said sludge ionic charges of a second polarity opposite to said first polarity, and simultaneously intensely agitating said sludge under conditions effective to completely neutralize the ionic charges of said suspended solid particles and to prevent formation of flocs having an average size greater than 2 mm;
then, without removing water from said sludge, in a second stage, adding to said sludge obtained from said first stage an effective amount of a second, water-soluble, organic flocculant that provides in said sludge ionic charges of said first polarity, and simultaneously agitating said sludge under milder mixing conditions than those used in said first stage and which are effective to flocculate said sludge to form large flocs having a larger floc size than any flocs formed in said first stage and which large flocs are non-sticky to the touch;
and then subjecting the flocculated sludge obtained from said second stage to a mechanical dewatering operation, wherein at least one of said flocculants is selected from the group consisting of (a) an anionic organic flocculant selected from the group consisting of carboxymethyl cellulose, sodium alginate and carboxymethyl starch, and (b) a cationic organic flocculant selected from the group consisting of cationized starch, cationized cellulose, cationized guar gum and water-soluble salts of chitosan.

A process for dewatering an aqueous sludge consisting essentially of water and suspended solid particles which have ionic charges of a first polarity, which consists essentially of the steps of:

in a first stage, adding to said sludge a first, water-soluble, organic flocculant that provides in said sludge ionic charges of a second polarity opposite to said first polarity, and simultaneously intensely agitating said sludge under conditions effective to completely neutralize the ionic charges of said suspended solid particles and to prevent formation of flocs having an average size greater than 2 mm;
then, without removing water from said sludge, in a second stage, adding to said sludge obtained from said first stage a second, water-soluble, organic flocculant that provides in said sludge ionic charges of said first polarity, and simultaneously agitating said sludge under milder mixing conditions than those used in said first stage and which are effective to flocculate said sludge to form large flocs having a larger floc size than any flocs formed in said first stage and which large flocs are non-sticky to the touch;
and then subjecting the flocculated sludge obtained from said second stage to a mechanical dewatering operation by pressing same against a filtering medium under a pressure of at least 1 Kg/cm.sup.2, using a belt press dehydrator or a filter press dehydrator, so that the flocs are retained on the filter medium, and recovering the dewatered flocs from the filter medium;
wherein (1) one of said flocculants is a cationic organic flocculant and the amount of said cationic organic flocculant is from 0.5 to 6% by weight, based on the weight of suspended solids in said sludge, (2) the other of said flocculants is an anionic organic flocculant and the amount of said anionic organic flocculant is from 0.2 to 3% by weight, based on the weight of suspended solids in said sludge and (3) at least one of said first and second flocculants is selected from the group consisting of (a) an anionic organic flocculant selected from the group consisting of carboxymethyl cellulose, sodium alginate and carboxymethyl starch, and (b) a cationic organic flocculant selected from the group consisting of cationized starch, cationized cellulose, cationized guar gum and water-soluble salts of chitosan.

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Dependencies are inferred from the claim text.