Use of fired fibrous graphite in fabricating polycrystalline diamond and/or cubic boron nitride/silicon carbide/silicon composite bodies
AssigneeGeneral Electric Company
InventorStephen C. Hayden
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AssigneeGeneral Electric Company
InventorStephen C. Hayden
Estimating the term…
Disclosed is an improvement in a process for fabricating a polycrystalline diamond and/or cubic boron nitride-silicon carbide-silicon composite body fabricated by infiltrating silicon through a mixture of a carbonaceous material and non-diamond carbon coated diamond and/or cubic boron nitride under partial vacuum at elevated temperature. Such improvement comprises providing fibrous graphite for inclusion in the mixture, said fibrous graphite being subjected to heat treatment at a temperature of between about 800.degree. and 1700.degree. C. prior to its inclusion in the mixture and at a temperature of between about 800.degree. and 1550.degree. C. after its inclusion in the mixture. Such heat treatment is conducted under a total pressure of less than about 1 Torr. The vacuum silicon infiltration then is practiced on the mixture which includes the heat treated graphite fibers.
In a process for making a shaped polycrystalline body having a volume greater than 10 cubic millimeters comprised of a mass of crystals selected from diamond, cubic boron nitride, and combinations thereof adherently bonded together by a bonding medium of silicon carbide and elemental silicon, said crystals comprising between 1 and 70 volume percent of said body, which process comprises:
Dependencies are inferred from the claim text.