Power steering gear mechanism with rotary control valve

In a power steering system for an automotive vehicle, a driven member and a torque input member coaxially disposed with respect to said driven member, the improvement comprising:

• a valve mechanism comprising a valve sleeve situated over said torque input member;
• a torsion rod connection between said input member and said driven member;
• a mechanical connection between said driven member and said sleeve;
• a first rotary valve element having external valve lands carried by said input member;
• internal rotary valve lands formed in said sleeve, said internal and external valve lands registering one with respect to the other;
• first and second pressure ports in said valve sleeve adapted to communicate respectively with separate working pressure passages in said power steering system;
• a high pressure inlet port in said sleeve communicating with said valve lands, said valve lands being adapted to distribute fluid pressure selectively from said inlet port to said pressure ports as said input shaft is moved relative to said driven member;
• a central passage formed in said torque input member, a return passage located between said valve sleeve and said driven member, said return passage and said inlet port communicating with the interior of said torque input member;
• the end of said sleeve remote from said driven member being in communication with the interior of said torque input member, the net effective pressure force acting on said sleeve being directed toward said driven member;
• the torsion rod connection between said torsion rod and said driven member and the mechanical connection between said driven member and said sleeve include a common pin extending radially through one end of said driven member and through one end of said torsion rod, the end of said sleeve adjacent said driven member having an opening formed therein for receiving the radially outward end of said pin, the torque input member and an adjacent end of said driven member having engageable parts that define a lost-motion connection therebetween that accommodates limited relative angular displacement between said torque input member and said driven member within angular displacement limits whereby torque is transmitted from said torque input member to said driven member through said torsion rod as said torsion rod is deflected under torque in an established range within said limits and whereby torque is transmitted through said engageable parts when said torque exceeds said range.