Plasma-assisted etch process with endpoint detection
AssigneeBell Telephone Laboratories, Incorporated
InventorsVincent M. Donnelly, Daniel L. Flamm
Life of this patent
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Abstract
Endpoint detection during plasma-assisted etching is signalled by cessation or onset of spatially confined luminescence resulting from an etch reaction product. Sensitivity of the system is aided by an optically focused detector which selectively detects such fluorescence as associated with one or a small number of lithographic features.
Claims24
Process for fabrication of an article comprising at least one operation during which the article undergoing fabrication comprises a layer of first material to be etched in at least one preselected region, the layer of first material being overlying a second material to be retained, the first material being etched primarily by a chemical reaction with at least one reactive species produced by a plasma within a plasma reactor, the plasma resulting from imposition of an electrical field across a vapor medium between electrodes, the etching being monitored by means including detection of electromagnetic radiation emitted by an excited species formed as a consequence of a chemical interaction between a species and article material in the preselected region, the means comprising optical path means for illuminating a detector with such radiation, and detector output means, characterized in that
- (a) the optical path means sense substantially only radiation emitted from within a restricted first volume of space adjacent the preselected region, with a contrast of at least 50%, the volume having lateral dimensions less than about 10 mm, and
- (b) the processing conditions are chosen to result in confinement of the excited species formed as a consequence of the chemical interaction to a second volume of space close to the preselected region, with at least a part of the first volume being within the second volume.
Dependencies are inferred from the claim text.