Use of dialkylzinc compounds to initiate polymerization of ethylene with chromium oxide catalysts
AssigneeUnion Carbide Corporation
InventorReginald W. Geck
Life of this patent
Estimating the term…
Abstract
A method for initiating polymerization of ethylene in a fluidized bed reactor employing a supported chromium oxide as catalyst in a smooth and controlled manner, and for reducing the start-up time required to initiate such polymerization, by adding a dialkylzinc compound to the reactor prior to the commencement of polymerization and subjecting the reactor containing such dialkylzinc compound to conditions conventionally employed in the polymerization of ethylene with such catalyst.
Claims28
A method for initiating homopolymerization of ethylene, or copolymerization of ethylene with at least one other alpha-olefin containing from 3 to 8 carbon atoms, in a fluidized bed reactor employing a supported chromium oxide catalyst which comprises (1) adding a dialkylzinc compound to the fluidized bed reactor prior to the commencement of polymerization and subjecting the reactor containing such dialkylzinc compound to a pressure of from 50 psi to 350 psi and a temperature of from 75.degree. C. to 115.degree. C. for at least 5 minutes, said dialkylzinc compound having the formula
- ZnR.sub.a R.sub.b
- wherein R.sub.a and R.sub.b are alkyl radicals containing from 1 to 12 carbon atoms, and said dialkylzinc compound being added to said fluidized bed reactor in an amount sufficient to provide from 1 mol to 5,000 mols of zinc per mol of chromium required to maintain a catalytically effective amount of such catalyst in the reactor during polymerization, and then (2) introducing a supported chromium oxide catalyst into the fluidized bed reactor at a rate of from 25 percent to 100 percent of the rate employed during polymerization to maintain a catalytically effective amount of such catalyst in the reactor, and maintaining said temperature and pressure until polymerization begins.
Dependencies are inferred from the claim text.