Gasification of ash-containing solid fuels
AssigneeExxon Research & Engineering Co.
InventorGerald Moss
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AssigneeExxon Research & Engineering Co.
InventorGerald Moss
Estimating the term…
Ash-contaminated solid or semi-solid fuel is passed into the bottom zone of a fluidized bed gasifier, preferably containing CaO to fix labile sulfur moieties, and gasified at a temperature below the ash-softening point. The resulting char and ash of relatively low size and/or weight pass to a top zone of the bed wherein the char is gasified at a temperature above the ash-softening point whereby a substantial proportion of the ash sticks to and agglomerates with solids in the top zone until the particle size and/or weight of the resulting agglomerates causes them to sink to the bottom of the gasifier from where they can be recovered. The hot gases leaving the top of the gasifying bed have a reduced burden of entrained ash, and may be cooled to prevent any entrained ash adhering to downstream equipment through which the gases pass.
A method of converting an ash-containing solid or semi-solid fuel to a combustible gas comprising establishing a single fluidized fuel conversion bed having a bottom zone operating at fuel conversion conditions including a temperature below ash-softening temperatures, and an upper zone operating at fuel conversion conditions including ash-softening temperatures, feeding all of the fuel directly into the bottom zone whereby at least some of the fuel is converted in the bottom zone to combustible gas and vapor-phase precursors thereof, and whereby unconverted solid particles of fuel material of reduced size and/or weight together with at least some associated ash are upwardly entrained into the upper zone wherein at least some of the unconverted solid fuel material from the bottom zone is converted to combustible gas so that a reduced quantity of fuel material is elutriated from the bed and wherein at least some of the ash softens and agglomerates and/or sticks to solids in the upper bed zone so that a reduced quantity of ash is elutriated out of the conversion bed and so that bed solids comprising agglomerated and/or adhered ash sink from the upper zone of the bed to a bottom region of the bottom zone of the bed from where they can be withdrawn.
Dependencies are inferred from the claim text.