Process and apparatus for producing a laminated structure composed of a substrate web and a thermoplastic resin web extrusion-coated thereon
AssigneeMitsui Polychemicals, Co., Ltd.
InventorsMikio Katagiri, Yukio Sakota, Kunie Hiroshige, Yukio Adachi
Life of this patent
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Abstract
A laminated structure composed of a substrate web and a thermoplastic resin web extrusion-coated thereon, which is substantially free from an offensive odor, is produced by extrusion-coating the thermoplastic resin web in the molten state through a T-die on the substrate while applying an oxidizing gas to one surface of the as-extruded molten web of the thermoplastic resin and an inert gas to its other surface in a specified space.
Claims10
In a process for producing a laminated structure composed of a substrate web and a thermoplastic resin web extrusion-coated thereon which comprises melt-extruding a thermoplastic resin from the lip of a T-die composed of a die body and a die jowl to form a thermoplastic resin web in the molten state and passing the thermoplastic resin web together with a substrate in web form through a laminating roll unit consisting at least of a pair of a cooling roll and a nip roll and located apart from the die lip with an air-gap space formed between the die lip and the laminating roll unit, the improvement comprising
- (1) blowing an oxidizing gas selected from the group consisting of oxygen, ozone, air, a mixture of at least two of these, and a mixture of at least one of oxygen and ozone with an inert gas in said air-gap space to that surface of the molten thermoplastic resin web which is to make contact with the substrate web, at a flow rate of about 0.02 to about 2 Nm.sup.3 per kilogram of the thermoplastic resin extruded, whereby volatile substances evolved from said surface of the molten thermoplastic resin web are blown off said surface and removing said oxidizing gas and said volatile substances from the air-gap space, and
- (2) blowing an inert gas in said air-gap space to that surface of the molten thermoplastic resin web which is to make contact with the cooling roll, at a flow rate of about 0.02 to about 2 Nm.sup.3 per kilogram of the thermoplastic resin extruded, whereby volatile substances evolved from the surface of the molten thermoplastic resin web are blown off said surface and removing said inert gas and said volatile substances from the air-gap space.
An apparatus for producing an extrusion-laminated structure composed of a substrate web and a thermoplastic resin web extrusion-coated thereon which comprises a combination of an extruder having a T-die composed of a die body and a die jowl forming a die lip and a laminating roll unit composed at least of a pair of a cooling roll and a nip roll and spaced away from the die lip with an air-gap space formed between the die lip and the laminating roll unit, said apparatus further including
- (a) an oxidizing gas applying member supported by the T-die and located at a position for blowing an oxidizing gas in said air-gap space to that surface of the molten thermoplastic resin web extruded from the die lip which is to make contact with the substrate web so as to blow off volatile substances evolved from that surface of the molten web,
- (b) an inert gas applying member supported by the T-die and located at a position for blowing an inert gas in said air-gap spaced to that surface of the molten thermoplastic resin web extruded from the die lip which is to make contact with the cooling roll so as to blow off volatile substances evolved from that surface of the molten web, and
- (c) exhaust members for exhausting the volatile substances blown off by said oxidizing and inert gas applying members, said exhaust members being supported by the T-die and located in spaced-apart relationship around the members for applying the oxidizing gas and the inert gas respectively.
Dependencies are inferred from the claim text.