Clamping device

In a clamping device for keyless mounting of a hub on a shaft, which comprises a nesting pair of radially flexible wedge rings for placement within the annular space between the hub bore and the shaft and axial force means for forcing the wedge rings into nesting engagement to thereby radially expand one of the wedge rings and radially contract the other wedge ring, the pair of wedge rings being provided by an inner wedge ring having a cylindrical inner surface for gripping the shaft when contracted and an outer wedge ring having a cylindrical outer surface for gripping the bore surface when expanded, the inner wedge ring having an outer annular surface and the outer wedge ring having an inner annular surface with matching shallow-angle axial tapers from 2.degree. to 10.degree. for nesting the inner wedge ring within the outer wedge ring and at least one of the matching tapered surfaces having coated thereon a stable dry anti-friction material preventing metal-to-metal contact, the angle of the matching tapered surfaces and the coefficients of friction of the annular surfaces of the wedge rings providing self-locking and self centering characteristics,

• the improvement wherein the axial force means also provides rotational stop means for preventing rotation of one wedge ring with respect to the other wedge ring and comprises a plurality of bolts, threaded means associated with the bolts, and an opening for each bolt formed by a pair of aligned axial grooves in the matching tapered surfaces of the wedge rings, each bolt passing through one of the openings to force the wedge rings into engagement in response to tightening the bolts in the threaded means, the axial grooves in the tapered surfaces of each wedge ring having a predetermined width and depth and separate each wedge ring into a plurality of circumferential sectors, whereby each circumferential sector transmits only part of the rotational force between the wedge rings to thereby provide maximum rotational securement of the hub to the shaft and substantially reduced circumferential deflection of the wedge rings under load, and the remainder of the wedge ring wall at the groove is sufficient in size to interconnect adjacent circumferential sectors with the strength capability to transmit the force acting between adjacent sectors, and the bolts and axial grooves are adapted for a snug fit between the bolts and axial grooves of the wedge rings when the wedge rings are completely engaged within the annular space between the hub bore and the shaft.

In a clamping device for keyless mounting of a hub on a shaft, which comprises a nesting pair of radially flexible wedge rings for placement within the annular space between the hub bore and the shaft and axial force means for forcing the wedge rings into nesting engagement to thereby radially expand one of the wedge rings and radially contract the other wedge ring, the pair of wedge rings being provided by an inner wedge ring having a cylindrical inner surface for gripping the shaft when contracted and an outer wedge ring ring having a cylindrical outer surface for gripping the bore surface when expanded, the inner wedge ring having an outer annular surface and the outer wedge ring having an inner annular surface with matching shallow-angle tapers from 2.degree. to 10.degree. for nesting the inner wedge ring within the outer wedge ring and at least one of the matching tapered surfaces having coated thereon a stable dry anti-friction material preventing metal-to-metal contact, the angle of the matching tapered surfaces and the coefficients of friction of the annular surfaces of the wedge rings providing self-locking and self centering characteristics,

• the improvement wherein the axial force means also provides rotational stop means for preventing rotation of one wedge ring with respect to the other wedge ring and comprises a plurality of bolts, threaded means associated with the bolts, and an opening for each bolt formed by a pair of aligned axial grooves in the matching tapered surfaces of the wedge rings, each bolt passing through one of the openings to force the wedge rings into engagement in response to tightening the bolts in the threaded means, the axial grooves in the tapered surfaces of each wedge ring having a predetermined width and depth and separate each wedge ring into a plurality of circumferential sectors, whereby each circumferential sector transmits only part of the rotational force between the wedge rings to thereby provide maximum rotational securement of the hub to the shaft and substantially reduced circumferential deflection of the wedge rings under load, and the remainder of the wedge ring wall at the groove is sufficient in size to interconnect adjacent circumferential sectors with the strength capability to transmit the force acting between adjacent sectors, and the bolts and axial grooves are adapted for a tight fit between the bolts and axial grooves of the wedge rings when the wedge rings are completely engaged within the annular space between the hub bore and the shaft, the bolts being substantially the same size as the bolt openings before and after engagement of the rings, and the outer wedge ring is provided with a plurality of resiliency slots extending part way through the axial length of the wedge ring at positions in a balanced arrangement for increasing radial flexibility of the wedge ring, and both wedge rings expand and contract radially with no circumferential displacement of the axial grooves.

In a clamping device for keyless mounting of a hub on a shaft, which comprises a nesting pair of radially flexible wedge rings for placement within the annular space between the hub bore and the shaft and axial force means for forcing the wedge rings into nesting engagement to thereby radially expand one of the wedge rings and radially contract the other wedge ring, the pair of wedge rings being provided by an inner wedge ring having a cylindrical inner surface for gripping the shaft when contracted and an outer wedge ring having a cylindrical outer surface for gripping the bore surface of the hub when expanded, the inner wedge ring having an outer annular surface and the outer wedge ring having an inner annular surface with matching, shallow-angle axial tapers from 2.degree. to 10.degree. for nesting the inner wedge ring within the outer wedge ring and at least one of the matching tapered surfaces having coated thereon a stable dry anti-friction material preventing metal-to-metal contact, the angle of the matching tapered surfaces and the coeficients of friction of the annular surfaces of the wedge rings providing self-locking and self centering characteristics,

• the improvement comprising each of the inner and outer wedge rings being provided by an equal number of a plurality of circumferential sectors with each sector of the inner wedge ring aligning circumferentially with a sector of the outer wedge ring, the circumferential sectors in each wedge ring being separated from each adjacent circumferential sector by a rotational stop slot of predetermined width extending axially through each wedge ring for a predetermined length less than the length of the wedge ring to provide a web interconnecting adjacent circumferential sectors with the strength capability to transmit the force acting between adjacent sectors, and each pair of aligned sectors being separated from the adjacent pair of aligned sectors by a common member of a plurality of rotational stop members positioned in aligned stop slots, whereby each circumferential sector transmits only part of the rotational force between the wedge rings to thereby provide maximum rotational securement of the hub to the shaft and substantially reduced circumferential deflection of the wedge rings under load, the wedge rings expand and contract radially with no circumferential displacement of the rotational stop slots, and the outer wedge ring is provided with a plurality of resiliency slots extending part way through the axial length of the wedge ring at positions in a balanced arrangement for increasing radial flexibility of the wedge ring.

In a clamping device for keyless mounting of a hub on a shaft, which comprises a nesting pair of radially flexible wedge rings for placement within the annular space between the hub bore and the shaft and axial force means for forcing the wedge rings into nesting engagement to thereby radially expand one of the wedge rings and radially contract the other wedge ring, the pair of wedge rings being provided by an inner wedge ring having a cylindrical inner surface for gripping the shaft when contracted and an outer wedge ring having a cylindrical outer surface for gripping the bore surface of the hub when expanded, the inner wedge ring having an outer annular surface and the outer wedge ring having an inner annular surface with matching, shallow-angle axial tapers from 2.degree. to 10.degree. for nesting the inner wedge ring within the outer wedge ring and at least one of the matching tapered surfaces having coated thereon a stable dry antifriction material preventing metal-to-metal contact, the angle of the matching tapered surfaces and the coeficients of friction of the annular surfaces of the wedge rings providing self-locking and self centering characteristics,

• the improvement comprising each of the inner and outer wedge rings being provided by an equal number of a plurality of circumferential sectors with each sector of the inner wedge ring aligning circumferentially with a sector of the outer wedge ring, the circumferential sectors in each wedge ring being separated from each adjacent circumferential sector by a rotational stop slot of predetermined width extending axially through each wedge ring for a predetermined length less than the length of the wedge ring to provide a web interconnecting adjacent circumferential sectors with the strength capability to transmit the force acting between adjacent sectors, and each pair of aligned sectors being separated from the adjacent pair of aligned sectors by a common member of a plurality of rotational stop members positioned in aligned stop slots, whereby each circumferential sector transmits only part of the rotational force between the wedge rings to thereby provide maximum rotational securement of the hub to the shaft and substantially reduced circumferential deflection of the wedge rings under load, each of the inner and outer wedge rings has one or more resiliency slots in an unbalanced arrangement which causes circumferential displacement of the rotational stop slots in each ring upon expansion and contraction of the wedge rings, to provide a firm fit of the rotational stop members in their respective rotational stop slots, and the rotational stop slots of the relaxed inner wedge ring are positioned offset from the rotational stop slots of the relaxed outer wedge ring by a predetermined circumferential distance proportional to the circumferential displacement of the rotational stop slots upon complete engagement of the wedge rings in the annular space between the hub bore and the shaft to prevent excessive binding of the rotational stop members before complete engagement of the wedge rings.

In a clamping device for keyless mounting of a hub on a shaft, which comprises a nesting pair of radially flexible wedge rings for placement within the annular space between the hub bore and the shaft and axial force means for forcing the wedge rings into nesting engagement to thereby radially expand one of the wedge rings and radially contract the other wedge ring, the pair of wedge rings being provided by an inner wedge ring having a cylindrical inner surface for gripping the shaft when contracted and an outer wedge ring having a cylindrical outer surface for gripping the bore surface when expanded, the inner wedge ring having an outer annular surface and the outer wedge ring having an inner annular surface with matching shallow-angle tapers from 2.degree. to 10.degree. for nesting the inner wedge ring within the outer wedge ring and at least one of the matching tapered surfaces having coated thereon a stable dry anti-friction material preventing metal-to-metal contact, the angle of the matching tapered surfaces and the coefficients of friction of the annular surfaces of the wedge rings providing self-locking and self centering characteristics,

• the improvement wherein the axial force means also provides rotational stop means for preventing rotation of one wedge ring with respect to the other wedge ring and comprises a plurality of bots, threaded means associated with the bolts, and an opening for each bolt formed by a pair of aligned axial grooves in the matching tapered surfaces of the wedge rings, each bolt passing through one of the openings to force the wedge rings into engagement in response to tightening the bolts in the threaded means, the axial grooves in the tapered surfaces of each wedge ring having a predetermined width and depth and separate each wedge ring into a plurality of circumferential sectors, whereby each circumferential sector transmits only part of the rotational force between the wedge rings to thereby provide maximum rotational securement of the hub to the shaft and substantially reduced circumferential deflection of the wedge rings under load, and the remainder of the wedge ring wall at the groove is sufficient in size to interconnect adjacent circumferential sectors with the strength capability to transmit the force acting between adjacent sectors, and the bolts and axial grooves are adapted for a tight fit between the bolts and axial grooves of the wedge rings when the wedge rings are completely engaged within the annular space between the hub bore and the shaft, each of the inner and outer wedge rings has one or more resiliency slots in an unbalanced arrangement which causes circumferential displacement of the axial grooves in each ring upon expansion and contraction of the wedge rings, to provide a firm fit of the rotational stop members in their respective axial grooves, and the axial grooves of the relaxed inner wedge ring are positioned offset from the axial grooves of the relaxed outer wedge ring by a predetermined circumferential distance proportional to the circumferential displacement of the axial grooves upon complete engagement of the wedge rings in the annular space between the hub bore and the shaft to prevent excessive binding of the bolts before complete engagement of the wedge rings.

In a clamping device for keyless mounting of a hub on a shaft, which comprises a nesting pair of radially flexible wedge rings for placement within the annular space between the hub bore and the shaft and axial force means for forcing the wedge rings into nesting engagement to thereby radially expand one of the wedge rings and radially contract the other wedge ring, the pair of wedge rings being provided by an inner wedge ring having a cylindrical inner surface for gripping the shaft when contracted and an outer wedge ring having a cylindrical outer surface for gripping the bore surface of the hub when expanded, the inner wedge ring having an outer annular surface and the outer wedge ring having an inner annular surface with matching, shallow-angle axial tapers from 2.degree. to 10.degree. for nesting the inner wedge ring within the outer wedge ring and at least one of the matching tapered surfaces having coated thereon a stable dry antifriction material preventing metal-to-metal contact, the angle of the matching tapered surfaces of the wedge rings providing self-locking and self centering characteristics,

• the improvement comprising each of the inner and outer wedge rings being provided by an equal number of a plurality of circumferential sectors with each sector of the inner wedge ring aligning circumferentially with a sector of the outer wedge ring, the circumferential sectors in each wedge ring being separated from each adjacent circumferential sector by a rotational stop slot of predetermined width extending axially through each wedge ring for a predetermined length less than the length of the wedge ring to provide a web interconnecting adjacent circumferential sectors with the strength capability to transmit the force acting between adjacent sectors, and each pair of aligned sectors being separated from the adjacent pair of aligned sectors by a common member of a plurality of rotational stop members positioned in aligned stop slots, whereby each circumferential sector transmits only part of the rotational force between the wedge rings to thereby provide maximum rotational securement of the hub to the shaft and substantially reduced circumferential deflection of the wedge rings under load, each of the inner and outer wedge rings has only one resiliency slot in an unbalanced arrangement which causes circumferential displacement of the rotational stop slots in each ring upon expansion and contraction of the wedge rings, to provide a firm fit of the rotational stop members in their respective rotational stop slots, and the resiliency slot of each wedge ring extends all of the way through the axial length of the wedge ring and is positioned opposite circumferentially from the resiliency slot of the other wedge ring to cause the circumferential displacement of each pair of aligned rotational stop slots in the inner and outer wedge rings to be in the same direction to reduce the size of or to eliminate the need for the predetermined circumferential offset distance of the rotational stop slots of the relaxed inner wedge ring from those of the relaxed outer wedge ring to prevent excessive binding of the rotational stop members before complete engagement of the wedge rings.

In a clamping device for keyless mounting of a hub on a shaft, which comprises a nesting pair of radially flexible wedge rings for placement within the annular space between the hub bore and the shaft and axial force means for forcing the wedge rings into nesting engagement to thereby radially expand one of the wedge rings and radially contract the other wedge ring, the pair of wedge rings being provided by an inner wedge ring having a cylindrical inner surface for gripping the shaft when contracted and an outer wedge ring having a cylindrical outer surface for gripping the bore surface when expanded, the inner wedge ring having an outer annular surface and the outer wedge ring having an inner annular surface with matching shallow-angle tapers from 2.degree. to 10.degree. for nesting the inner wedge ring within the outer wedge ring and at least one of the matching tapered surfaces having coated thereon a stable dry anti-friction material preventing metal-to-metal contact, the angle of the matching tapered surfaces and the coefficients of friction of the annular surfaces of the wedge rings providing self-locking and self centering characteristics,

• the improvement wherein the axial force means also provides rotational stop means for preventing rotation of one wedge ring with respect to the other wedge ring and comprises a plurality of bolts, threaded means associated with the bolts, and an opening for each bolt formed by a pair of aligned axial grooves in the matching tapered surfaces of the wedge rings, each bolt passing through one of the openings to force the wedge rings into engagement in response to tightening the bolts in the threaded means, the axial grooves in the tapered surfaces of each wedge ring having a predetermined width and depth and separate each wedge ring into a plurality of circumferential sectors, whereby each circumferential sector transmits only part of the rotational force between the wedge rings to thereby provide maximum rotational securement of the hub to the shaft and substantially reduced circumferential deflection of the wedge rings under load, and the remainder of the wedge ring wall at the groove is sufficient in size to interconnect adjacent circumferential sectors with strength capability to transmit the force acting between adjacent sectors, and the bolts and axial grooves are adapted for a tight fit between the bolts and axial grooves of the wedge rings when the wedge rings are completely engaged within the annular space between the hub bore and the shaft, each of the inner and outer wedge rings has only one resiliency slot in an unbalanced arrangement which causes circumferential displacement of the axial grooves in each ring upon expansion and contraction of the wedge rings, to provide a firm fit of the bolts in their respective axial grooves, and the resiliency slot of each wedge ring extends all of the way through the axial length of the wedge ring and is positioned opposite circumferentially from the resiliency slot of the other wedge ring to cause the circumferential displacement of each pair of aligned axial grooves in the inner and outer wedge rings to be in the same direction to reduce the size of or to eliminate the need for the predetermined circumferential offset distance of the axial grooves of the relaxed inner wedge ring from those of the relaxed outer wedge ring to prevent excessive binding of the bolts before complete engagement of the wedge rings.

In a clamping device for keyless mounting of a hub on a shaft, which comprises a nesting pair of radially flexible wedge rings for placement within the annular space between the hub bore and the shaft and axial force means for forcing the wedge rings into nesting engagement to thereby radially expand one of the wedge rings and radially contract the other wedge ring, the pair of wedge rings being provided by an inner wedge ring having a cylindrical inner surface for gripping the shaft when contracted and an outer wedge ring having a cylindrical outer surface for gripping the bore surface of the hub when expanded, the inner wedge ring having an outer annular surface and the outer wedge ring having an inner annular surface with matching, shallow-angle axial tapers from 2.degree. to 10.degree. for nesting the inner wedge ring within the outer wedge ring and at least one of the matching tapered surfaces having coated thereon a stable dry antifriction material preventing metal-to-metal contact, the angle of the matching tapered surfaces and the coeficients of friction of the annular surfaces of the wedge rings providing self-locking and self centering characteristics,

• the improvement comprising each of the inner and outer wedge rings being provided by an equal number of a plurality of circumferential sectors with each sector of the inner wedge ring aligning circumferentially with a sector of the outer wedge ring, and each pair of aligned sectors being separated from the adjacent pair of aligned sectors by a common member of a plurality of rotational stop members, whereby each circumferential sector transmits only part of the rotational force between the wedge rings to thereby provide maximum rotational securement of the hub to the shaft and substantially reduced circumferential deflection of the wedge rings under load, and the axial force means are provided by a flange member which fits against the thicker end of one of the wedge rings and has a circular opening through which the shaft extends and a plurality of screws which extend through holes in the flange member and engage corresponding threaded holes in the end of the hub when tightening the screws and thereby forcing the flange member toward the hub and one of the wedge rings into engagement with the other wedge ring.

In a clamping device for keyless mounting of a hub on a shaft, which comprises a nesting pair of radially flexible wedge rings for placement within the annular space between the hub bore and the shaft and axial force means for forcing the wedge rings into nesting engagement to thereby radially expand one of the wedge rings and radially contract the other wedge ring, the pair of wedge rings being provided by an inner wedge ring having a cylindrical inner surface for gripping the shaft when contracted and an outer wedge ring having a cylindrical outer surface for gripping the bore surface of the hub when expanded, the inner wedge ring having an outer annular surface and the outer wedge ring having an inner annular surface with matching, shallow-angle axial tapers from 2.degree. to 10.degree. for nesting the inner wedge ring within the outer wedge ring and at least one of the matching tapered surfaces having coated thereon a stable dry antifriction material preventing metal-to-metal contact, the angle of the matching tapered surfaces and the coeficients of friction of the annular surfaces of the wedge rings providing self-locking and self centering characteristics,

• the improvement comprising each of the inner and outer wedge rings being provided by an equal number of a plurality of circumferential sectors with each sector of the inner wedge ring aligning circumferentially with a sector of the outer wedge ring, and each pair of aligned sectors being separated from the adjacent pair of aligned sectors by a common member of a plurality of rotational stop members, whereby each circumferential sector transmits only part of the rotational force between the wedge rings to thereby provide maximum rotational securement of the hub to the shaft and substantially reduced circumferential deflection of the wedge rings under load, and the axial force means are provided by a flange member which fits against the thicker end of one of the wedge rings and a plurality of screws which extend through holes in the flange member and engage corresponding threaded holes in the end of the shaft for forcing the flange towards the end of the shaft when tightening the screws and thereby forcing one of the wedge rings into engagement with the other wedge ring.