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US 4,363,746 AGranted
Composition of matter and method of preparing same, catalyst, method of producing the catalyst and polymerization process employing the catalyst
AssigneePhillips Petroleum Company
InventorCharles E. Capshew
Life of this patent
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Abstract
A transition metal compound and a metal halide compound selected from metal dihalide compounds and metal hydroxyhalide compounds are chemically combined to form a composition of matter. The composition of matter is suitable for use with an organometallic compound to produce an active olefin polymerization catalyst. Exceptionally high polymer yields are realized per gram of catalyst when the catalyst is treated with a halide ion exchanging source and used with an organometallic cocatalyst.
Claims31
A method of producing a catalyst comprising forming a first catalyst component by reacting
- (A) a metal halide selected from the group consisting of metal dihalides and metal hydroxyhalide compounds of Group IIA and IIB, and
- (B) a transition metal compound wherein the transition metal is tatanium and the transition metal is bonded to at least one radial selected from the group consisting of hydrocarbyl oxides, imides, amides, and mercaptides;
- and
- reacting a solution of said first catalyst component with a second catalyst component selected from the group consisting of (a) organometallic compounds of Groups I, II, and III selected from the group consisting of lithium alkyls, Grignard reagents, dialkyl magnesium compounds, dialkyl zinc compounds, and hydrocarbyl aluminum halides;
- (b) metal halides and oxyhalides of metals of Groups IIIA, IVA, IVB, and VB;
- (c) hydrogen halides;
- and (d) organic acid halides selected from the group consisting of compounds having the formula ##STR2## wherein R"' is an alkyl, aryl, or cycloalkyl group or combination thereof and X is a halide;
- and then treating the solid product resulting from the combination of said first and second catalyst components with a titanium tetrahalide capable of enhancing the activity of said catalyst.
5 more elements
Dependencies are inferred from the claim text.