Steam bonding of solid lignocellulosic material
AssigneesJohn Stofko, John Jansky
InventorJohn Stofko
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Abstract
Composite products are formed, such as of lignocellulosic particles, by bonding through the transformation of added sugars and/or starches together with lignin and/or other phenolic containing materials, with the optional presence of added catalyst, the transformation causing the composition to convert into a furan-lignin type binder in situ by heat and pressure. The bonding composition is suitably activated by contact with live steam.
Claims12
In a method of bonding solid materials and thereby producing a waterproof bond, comprising providing on a surface of said solid material an adhesive-free bonding material comprising at least one sugar, starch or mixture thereof, and pressing surfaces of said solid material together at an elevated temperature and for a time sufficient to effect bonding by transformation reactions of the sugar, starch or mixture thereof, and wherein the time, temperature and pressure are sufficient to produce a waterproof bond, the improvement wherein:
- said solid material is a lignocellulosic material, and during said pressing said lignocellulosic material is maintained in a sealed press and subjected to live steam to heat the interior of the solid material to about 320.degree.-420.degree. F., said live steam serving to generate natural catalysts and to activate phenolic material on surfaces of said lignocellulosic material, which phenolic material reacts under the effects of said steam with said sugar, starch or mixture thereof to produce said waterproof bond.
A method according to claim 4, wherein, during pressing, said solid material having on its surface said adhesive-free bonding material is subjected to live steam under pressure in a sealed press for a time sufficient to effect said waterproof bond.
Dependencies are inferred from the claim text.