Alkali metal silicate binder compositions
AssigneeFoseco International Limited
InventorRaymond D. George
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Abstract
A binder composition in aqueous solution, suitable for use in the production of foundry sand moulds and cores is obtained by mixing (i) an alkali metal silicate (ii) a substantially water soluble carbohydrate selected from monosaccharides, disaccharides, polysaccharides and derivatives thereof and (iii) urea. The composition may also contain an oxyanion such as a borate which is capable of forming a water soluble complex with the carbohydrate. The preferred carbohydrate is a stabilized starch hydrolysate whose reducing power has been removed by a process such as hydrogenation. Moulds and cores bonded using the composition may be hardened by injection of carbon dioxide gas, or a chemical hardening agent for the alkali metal silicate may be added to the sand.
Claims18
In a binder composition obtained by mixing, in aqueous solution, an alkali metal silicate and a hydrogenated starch hydrolysate, the improvement comprising including urea in said composition.
In a binder composition obtained by mixing, in aqueous solution, an alkali metal silicate, a substantially water soluble carbohydrate selected from monosaccharides, disaccharides, polysaccharides and derivatives thereof and an oxyanion salt, the improvement comprising including urea in said composition.
Dependencies are inferred from the claim text.