Process for the preparation of ethylene-higher alpha olefin polymers (P-891)
AssigneeExxon Research & Engineering Co.
InventorsCharles Cozewith, George N. Schmit
Life of this patent
Estimating the term…
Abstract
A method for obtaining improved diene conversion in the manufacture of EPDM type terpolymers is disclosed in which the polymerization reaction is conducted in a series of two or more stirred reactors with substantially all of the non-conjugated diene monomer being fed to the first reactor to thereby produce a polymer that has a non-uniform diene content.
Claims19
A process for the preparation of elastomeric terpolymers of ethylene, higher alpha-olefin and non-conjugated diene selected from the group consisting of multi-ring alicyclic fused and bridged ring dienes and alkenyl, alkylidene, cycloalkenyl and cycloalkylidene norbornenes using reactors in series which comprises (1) adding to a first reactor solvent, from about 50 to 90 percent by weight of the total ethylene charge, from about 30 to 100 percent by weight of the total higher alpha-olefin charge, from about 30 to 100 percent by weight of the total Ziegler-Natta catalyst charge, from about 30 to 100 percent by weight of the total organoaluminum cocatalyst charge and non-conjugated diene, (2) partially polymerizing said ethylene, higher alpha-olefin and diene in said first reactor to form a polymer cement, (3) passing the reactor contents including said polymer cement from said first reactor to a second reactor connected in series with said first reactor, (4) adding ethylene to said second reactor along with an amount of said non-conjugated diene such that the resultant polymerized weight percent diene content of the polymer from said first reactor is at least about 10 percent greater, on a relative basis, than the resultant polymerized weight percent diene content of the polymer from the second reactor, and (5) further polymerizing said ethylene, said higher alpha-olefin and said non-conjugated diene in said second reactor.
In a process for preparing a terpolymer of ethylene, higher alpha-olefin and non-conjugated diene selected from the group consisting of muti-ring alicyclic fused and bridged ring dienes and alkenyl, alkylidene, cycloalkenyl and cycloalkylidene norbornenes using at least two stirred reactors in series, the improvement comprising feeding substantially all of the non-conjugated diene to the first reactor to produce a polymer that has a non-uniform diene distribution.
Dependencies are inferred from the claim text.