Method of producing Fe/Cr/Co permanent magnet alloy
AssigneeHitachi Metals, Ltd.
InventorMasao Iwata
Life of this patent
Estimating the term…
Loading patent…
AssigneeHitachi Metals, Ltd.
InventorMasao Iwata
Estimating the term…
A method of producing an anisotropic magnet alloy containing iron, chromium and cobalt as the major constituents. The method has a step of aging treatment of the alloy in a magnetic field for permanentally magnetizing the alloy. The aging treatment in the magnetic field is conducted by at first treating the alloy at a temperature below the two-phase separation temperature of the alloy, under application of the magnetic field, thereby to form an anisotropic two-phase separated microstructure, and cooling the alloy continuously at a rate which is not so great, while maintaining the application of the magnetic field, thereby to make the two separated phases approach the equilibrium structures at lower temperature. By so doing, the undesirable disorder of anisotropy is avoided because the magnetic field is maintained to order the two-phase separated microstructure even if a new two-phase separated microstructure is formed during the cooling.
A method of producing an anisotropic magnet alloy containing 17 to 45 weight % of chromium, 5 to 35 weight % of cobalt and the balance being essentially of iron in which a part of an aging treatment for making the alloy have a permanent magnetic property is conducted in a magnetic field to render the alloy anisotropical, which comprises effecting an aging treatment by at first maintaining said alloy in the magnetic field at a first temperature below the transformation temperature of said alloy at which two phases occur from a single phase, cooling the alloy at a rate of 0.05.degree. to 10.degree. C. per minute and then maintaining said alloy under a magnetic field in the same direction at a second temperature lower than said first temperature and below said transformation temperature.
A method of producing an anisotropic magnet alloy containing 17 to 45 weight % chromium, 5 to 35 weight % of cobalt and the balance being essentially of iron, in which a part of an aging treatment for making the alloy have a permanent magnetic property is conducted in a magnetic field to render the alloy anisotropical, which comprises effecting an aging treatment by at first maintaining said alloy in the magnetic field at a first temperature below the transformation temperature of said alloy at which two phases occur from a single phase, cooling the alloy at a rate of 0.05.degree. to 10.degree. C. per minute in the atmosphere, and then heating said alloy, while applying a magnetic field in the same direction, to a second temperature lower than the first temperature and below said transformation temperature, and maintaining said alloy under the magnetic field in the same direction at the second temperature, said aging treatment being conducted once or repeated two or more times.
A method of producing an anisotropic magnet alloy containing 17 to 45 weight % of chromium, 5 to 35 weight % of cobalt and the balance being essentially of iron in which a part of an aging treatment making the alloy have a permanent magnetic property is conducted in a magnetic field to render the alloy anisotropical, which comprises effecting an aging treatment by at first maintaining said alloy in the magnetic field at a first temperature below the transformation temperature of said alloy at which two phases occur from a single phase, cooling the alloy at a rate of 0.05.degree. to 10.degree. C. per minute and then maintaining said alloy under a magnetic field in the same direction at a second temperature lower than the first temperature and below said transformation temperature, said alloy being transferred from a first furnace in which the temperature is maintained at said first temperature to a second furnace in which the temperature is maintained at the second temperature.
A method of producing an anisotropic magnet alloy containing 17 to 45 weight % of chromium, 5 to 35 weight % of cobalt and the balance being essentially of iron in which a part of an aging treatment for making the alloy have a permanent magnet property is conducted in a magnetic field to render the alloy anisotropic, which comprises effecting an aging treatment by continuously cooling said alloy over a predetermined temperature range in said magnetic field, the cooling of said alloy in said magnetic field being commenced at a temperature higher than the transformation temperature of said alloy at which two phases occur from a single phase, and continued down to a temperature below said transformation temperature thereby to start the phase transformational reaction in said alloy during the continuous cooling to form the alloy having the permanent magnet property, said cooling being effected at a rate of 0.05.degree. to 10.degree. C. per minute.
A method of producing an anisotropic magnet alloy containing 17 to 45 weight % of chromium, 5 to 35 weight % of cobalt and the balance being essentially of iron in which a part of an aging treatment for making the alloy have permanent magnet property is conducted in a magnetic field to render the alloy anisotropic, which comprises effecting an aging treatment by continuously cooling said alloy over a predetermined temperature range in said magnetic field, the cooling of said alloy in said magnetic field being commenced at a temperature higher than the transformation temperature of said alloy at which two phases occur from a single phase, and continued down to a temperature below said transformation temperature thereby to start the phase transformational reaction in said alloy during the continuous cooling to form the alloy having the permanent magnetic property, said cooling being effected at a rate of 0.05.degree. to 10.degree. C. per minute and said cooling in said magnetic field being conducted by heating said alloy up to a temperature higher than the transformation temperature of said alloy in a first furnace and then transferring said alloy to another furnace from which it is maintained at a temperature below said transformation temperature to effect the cooling of said alloy from said temperature higher than said transformation temperature down to said temperature below said transformation temperature and applying said magnetic field during said cooling.
Dependencies are inferred from the claim text.