Polyester fiberfill blends

Abstract

A fiberfill blend for making into a batt for heat-bonding of said batt to make it especially suitable for use in garments, consisting essentially of three ingredients: (a) two of the ingredients are crimped polyester staple fiber of lower denier than has commonly been used heretofore in polyester fiberfill, namely less than about 3 denier; (1) one of these polyester fiberfill ingredients is slickened with a durable coating; (2) the other of these polyester fiberfill ingredients is unslickened; each of ingredients (1) and (2) constitutes 25 to 75% of the polyester fiberfill (a); (b) the third ingredient is crimped binder fiber of a polymer having a melting point lower than that of the (a) ingredients; the binder fiber is present in amount 10 to 30% of the blend; the remaining 70 to 90% of the blend is the low denier polyester fiberfill. Such blends can be processed on conventional textile machinery to a stable thin batt, preferably by carding, needle-punching, and heating to activate the binder fibers, and these stable thin batts have high thermal insulation properties combined with attractive aesthetic properties that make them suitable for use in garments.

Dependencies are inferred from the claim text.