Building components
OwnerThomas A. Pilgriminventor
Life of this patent
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OwnerThomas A. Pilgriminventor
Estimating the term…
Blocks or panels 10, more especially of porous or cellular structure, are faced with a fabric or web inorganic fibres, preferably in the form of glass fibre tissue, bonded to the block or panel by a composition 14 of thermosetting condensation polymer and gypsum, preferably in a ratio between 1:1.6 and 1:4.0. The amount of the composition is preferably such as to provide a film of minimal thickness over the surface of the fabric or web, corresponding to a glass: resin plus gypsum proportion of 8 to 25%. Such coatings when applied to foamed plastics, chip-board or glass fibre panels provide boards suitable for ceilings or partitions and having ample strength and flame resistance. The blocks or panels may be made continuously by applying fibrous tissues, impregnated with a fluid mixture of plaster and resin by roller spreaders, to the face of panel elements supported between release sheets, for example of polypropylene. Pressure may be applied and maintained, if desired, until the fluid mixture has set.
A building or constructional component comprising a substrate of substantially rigid material having on at least one surface a facing composed of a fabric or web of inorganic fibres and a set composition of thermosetting condensation resin and gypsum, the composition penetrating the fabric or web and bonding it to the surface of the substrate wherein the amount of said composition is sufficient only to form a continuous film over the surface of the fabric or web.
A method of making a building or constructional component comprising the steps of applying to at least one face of a substrate of substantially rigid material a fabric or web of inorganic fibres and an amount of an aqueous fluid composition of thermosetting condensation polymer precursor and calcium sulphate plaster sufficient only to form, upon setting, a continuous film over the surface of the fabric or web, and causing or allowing the fluid composition to penetrate the fabric or web and bond it to the face of the substrate.
Dependencies are inferred from the claim text.