Anhydrite cellular concrete composite building elements and their method of manufacture
AssigneeProduits Chimiques Ugine Kuhlmann
InventorRobert Koeppel
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Abstract
New light, strong, non-shrinking cellular concrete having good thermal and acoustic insulating properties prepared by incorporating aluminum and an alkaline agent capable of producing a gas when reacted with the aluminum within an anhydrite binder, placing the mixture in a mold, and permitting it to expand to a cellular product and cure. The products are useful as building materials. The invention includes the production of building elements comprising the cellular anhydrite product as described above adhered to at least one layer of a substantially non-cellular or dense facing layer made with an anhydrite binder or sandwiched between and adhered to non-cellular facing layers both made with an anhydrite binder.
Claims13
Method of producing composite building elements comprising a cellular central layer sandwiched between two non-cellular facing layers which comprises pouring into the bottom of a mold a first facing layer comprised of an insoluble anhydrite binder containing an anhydrite setting catalyst and capable of being set to form a non-cellular layer, pouring onto said first layer a central layer comprised of an insoluble anhydrite binder, an anhydrite setting catalyst and containing a porogenic system comprising aluminum powder and an alkaline agent which produces a gas by reaction with the aluminum powder, and pouring onto said central layer before it sets and after it has expanded a second facing layer comprised of an insoluble anhydrite binder containing an anhydrite setting catalyst and capable of being set to form a non-cellular layer, said anhydrite binders comprising at least about 15% by weight of particles having a diameter of less than about 10 .mu.m and at least about 20% by weight of particles having a diameter in excess of about 20 .mu.m and having a mean or average diameter of between about 5 and 30 .mu.m, the anhydrite likewise being characterized by a Blaine surface area between about 1000 and 8000 sq. cm./g, and permitting the layers to harden into a strong unitary composite building element.
Dependencies are inferred from the claim text.