US 4,293,287 A · Reversing valve assembly for a fluid operated well pump

Abstract

A reversing control valve for a fluid operated downhole oil well pump having reciprocating pistons that is constructed to control the velocity and reversing of the pistons. The control valve functions to control the piston velocity and prevent damage to the pump components due to shock stresses induced by pressure impulses typically associated with pumped well fluids. The reversing control valve is constructed to regulate the piston velocity in response to the sensing of several pressure conditions in the well and in the pump.

Claims26

Dependent claims

A pump control means for a hydraulically powered downhole oil well pump having upper and lower piston means connected by a pump rod, a well fluid inlet, a power fluid inlet and a pumped fluid outlet, said pump control means comprising:

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by recess portions of said tubular valve sleeve and fluid passages in said tubular valve housing to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
and
(c) means to control said power fluid throttling means having means to sense a pressure differential between said power fluid and said spent power fluid pressures within both said upper and lower piston means for each direction of travel of said piston means and to said pressure differential to so position said tubular valve sleeve for throttling in said power fluid flow path in order to maintain the velocity of said piston means below a predetermined rate and thereby prevent operation induced excessive shock stresses in said oil well pump which could be damaging to the structure thereof.

1 more element

a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by recess portions of said tubular valve sleeve and fluid passages in said tubular valve housing to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
and
(c) means to control said power fluid throttling means having means to sense pressures that cause said piston means to move and accordingly in response to these pressures so position said tubular valve sleeve for throttling in said power fluid flow path in order to maintain the velocity of said piston means below a predetermined rate and thereby prevent operation induced excessive shock stresses in said oil well pump which could be damaging to the sturcture thereof,
said power fluid throttling means having an annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing having a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means;
and
said tubular valve sleeve having a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve having a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means during operation of said pump.

4 more elements

(a) a valve means including a tubular valve housing with a valve chamber therein and a tubular valve sleeve longitudinally movably mounted in the valve chamber therein to receive power fluid and to move within said tubular valve housing in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid,
(b) power fluid throttling means having fluid flow restricting passage segments formed by recess portions of said tubular valve sleeve and fluid passages in said tubular valve housing to restrict fluid flow in the flow path of the power fluid for regulating the velocity of said piston means,
(c) said valve means additionally including a means to displace said tubular valve sleeve including separate passages within said tubular valve sleeve communicating from outlets at opposed ends thereof to inlets in a midportion of the bore thereof;
a pair of longitudinally spaced annular recesses around opposed end portions of said pump rod;
and a pair of passages transversely through said tubular valve sleeve from the exterior thereof to the bore thereof,
with said tubular valve sleeve positioned at one end of said valve chamber, said pump rod moves in the direction of that end and fluid pressure is communicated to the opposite end of said tubular valve housing through the internal passage connecting to said opposite end, said pump rod being arranged such that upon reaching the end portion of the stroke said annular recesses are positioned within said tubular valve sleeve to direct fluid from the end having fluid pressure applied thereto to said outlet and to direct power fluid from one of said transverse passages to the tubular valve sleeve internal passage communicating with the opposite end of the tubular valve sleeve for applying power fluid pressure for displacing said tubular valve sleeve to the opposite end of the valve chamber and thus redirecting fluid flow within the tubular valve housing for reversing the direction of motion of said piston means.

3 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing has a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
(c) said tubular valve sleeve has a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve has a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and thereby form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means;
(d) means to control said power fluid throttling means having means to sense pressures that includes a pair of separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof, wherein:
(1) one of said longitudinal passages communicates fluid pressure to one end of the tubular valve sleeve from the power fluid applied to one of said piston means via one pressure sensing port as said tubular valve sleeve moves toward a position wherein said pump operates in the throttle mode, and a second pressure sensing port when said pump is in said throttle mode and also combined with fluid pressure from the fluid outlet via another of said pressure sensing ports;
and
(2) the other of said longitudinal passages communicates fluid pressure to the other end of said tubular valve sleeve from the spent power fluid leaving the opposite piston means to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

4 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing has a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
(c) said tubular valve sleeve has a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve has a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and thereby form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means;
and
(d) means to control said power fluid throttling means having means to sense pressures that includes a pair fo separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof wherein;
(e) one of said longitudinal passages communicates fluid pressure to one end of the tubular valve sleeve from the power fluid applied to one of said piston means via one pressure sensing port as said tubular valve sleeve moves toward a position wherein said pump operates in the throttle mode, and a second pressure sensing port when said pump is in said throttle mode;
(f) the other of said longitudinal passages communicates fluid pressure to the other end of said tubular valve sleeve from the power fluid leaving the opposite pistion means in order to balance pressure forces acting on said tubular valve sleeve in accordance with pressures acting on said piston means to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

4 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing has a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
(c) said tubular valve sleeve has a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve has a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and thereby form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means;
(d) means to control said power fluid throttling means having means to sense pressures that includes a pair of separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof wherein;
(e) one of said longitudinal passages communicates fluid pressure to one end of the tubular valve sleeve from the power fluid applied to one of said piston means via one pressure sensing port as said tubular valve sleeve moves toward a position wherein said pump can operate in the throttle mode, and a second pressure sensing port when said pump is in said throttle mode and also combined with fluid pressure from the fluid outlet via another of said pressure sensing ports;
and
(f) the other of said longitudinal passages communicates fluid pressure to the other end of said tubular valve sleeve from the spent power fluid leaving the opposite piston means, and also pressure from the power fluid to the first named piston means in order to balance pressure forces acting on said tubular valve sleeve in accordance with pressures acting on said piston means to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

4 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing has a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
(c) said tubular valve sleeve has a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve has a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and thereby form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means;
(d) means to control said power fluid throttling means having means to sense pressures that includes a pair of separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof wherein;
(e) one of said longitudinal passages communicates fluid pressure to one end of the tubular valve sleeve from the power fluid applied to one of said piston means via one pressure sensing port and also combined with fluid pressure from the fluid outlet via another of said pressure sensing ports;
and
(f) the other of said longitudinal passages communicates fluid pressure to the other end of said tubular valve sleeve from the spent power fluid leaving the opposite piston means to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

4 more elements

(a) a valve means to receive power fluid and to alternately direct it to said upper and said lower piston means in conjunction with alternately directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having means with said valve means to regulate fluid flow in the flow path of the power fluid in order to operably regulate the velocity of said piston means;
and
(c) means to control said power fluid throttling means having pressure-sensing means connected to both said upper and lower piston means simultaneously to sense the pressures of said power fluid and said spent power fluid as applied to said upper and lower piston means for both directions of travel of said piston means and to accordingly actuate said power fluid throttling means to in turn control the velocity of said piston means and thereby preventing operation induced excessive shock stresses in said oil well pump which could be damaging to the structure thereof.

1 more element

In a fluid operated well pump having:

an elongated body containing a piston means including an upper pump cylinder having an upper pump piston movably mounted therein and a lower pump cylinder having a lower pump piston movably mounted therein and having said pistons connected by a piston rod extending through a mid-portion of said body;
a well fluid inlet passage means communicatively connected to a source of well fluid;
a pumped well fluid discharge passage means connecting to a well outlet conduit;
a power fluid inlet passage means connectable to a source of power fluid at a relatively high pressure;
an exhausted power fluid outlet passage means connectable to said well outlet conduit;
valve means in said fluid operated pump arranged for being positioned to establish fluid communication flow paths with said well fluid inlet passage, said pumped well fluid discharge passage, said power fluid inlet passage and said exhausted power fluid outlet passage in order to alternately direct fluid to and from each of said piston cylinders;
a method of controlling the well pump, comprising the steps of:
(a) positioning the valve means to simultaneously direct power fluid to act on a piston in one of said pump cylinders, discharge pumped well fluid from that pump cylinder, and draw well fluid into and discharge spent power fluid from the other pump cylinder in order to cause displacement of said pistons;
(b) sensing the difference in the pressures of said power and said spent power fluids acting on said pistons for both directions of travel thereof;
(c) throttling the flow of fluid in the flow paths established by said valve means during motion of said pistons in response to said sensed pressure differences such that the velocity of said pistons is kept below a predetermined velocity;
and
(d) reversing the direction of motion of said pistons upon their reaching the end of one stroke by repositioning said valve means such that it establishes flow paths for directing the fluids in a manner similar to the preceding stroke with respect to the opposite pistons and associated pump cylinders.

9 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by recess portions of said tubular valve sleeve and fluid passages in said tubular valve housing to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
and
(c) means to control said power fluid throttling means having means to sense pressures that cause said piston means to move and accordingly in response to these pressures so position said tubular valve sleeve for throttling in said power fluid flow path in order to maintain the velocity of said piston means below a predetermined rate and thereby prevent operation induced excessive shock stresses in said oil well pump which could be damaging to the structure thereof,
said means to sense pressure including a pair of separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof, said pressure sensing ports being arranged to sense fluid pressure acting on said pump which affects displacement of said piston means and to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

2 more elements

In a fluid operated well pump having:

an elongated body containing a piston means including an upper pumping cylinder having an upper pump piston movably mounted therein and a lower pumping cylinder having a lower pump piston movably mounted therein and having said pistons connected by a piston rod extending through a midportion of said body;
a well fluid inlet passage means communicatively connectable to a source of well fluid;
a pumped well fluid discharge passage means connectable to a well outlet conduit;
a power fluid inlet passage means connectable to a source of power fluid at a relatively high pressure;
an exhausted power fluid outlet passage means connectable to said well outlet conduit;
valve means in said fluid operated pump including a tubular valve sleeve slidably mounted around said piston rod and longitudinally slidably mounted within an elongated valve chamber in said body and longitudinally movable within said elongated valve chamber in response to fluid pressure applied thereto;
a method of controlling said well pump comprising the steps of:
(a) by positioning said valve means such that said power fluid is applied to cause a resulting upward movement of said piston assembly by fluidically connecting said lower cylinder above said lower piston to said exhausted power fluid outlet passage means and said upper cylinder below said upper piston to said power fluid inlet passage means;
(b) fluidically connecting said power fluid inlet passage means to the upper end of said tubular valve sleeve and fluidically connecting said exhausted power fluid outlet passage to the lower end of said tubular valve sleeve during upward movement of said piston assembly at the uppermost portion of the stroke thereof before reversal in order to cause a downward displacement of said tubular valve sleeve;
(c) throttling the flow of said power fluid to said piston means and exhausted power fluid from said piston means in order to maintain the velocity of said piston means at or below a predetermined value;
(d) terminating said fluidic connection of said power fluid inlet passage means to said upper cylinder below said upper piston, termination of said fluidic connection of said exhausted power fluid outlet passage means to said lower cylinder above said lower piston, and termination of said upward movement of said piston assembly;
(e) fluidically connecting said upper cylinder below said upper piston to said exhausted power fluid outlet passage means and said lower cylinder above said lower piston to said power fluid inlet passage means after termination of said upward movement of said piston assembly and during downward movement thereof;
(f) fluidically connecting said power fluid inlet passage means to said lower end of said generally tubular valve sleeve and connecting said exhausted power fluid outlet passage means to said upper end of said generally tubular valve sleeve in order to cause an upward displacement of said tubular valve sleeve during downward movement of said piston assembly in the lowermost portion of the stroke thereof before reversal;
(g) throttling the flow of said power fluid to said piston means and exhausted power fluid from said piston means in order to maintain the velocity of said piston means at or below a predetermined value;
(h) terminating said fluidic connection of said power fluid inlet passage means said lower cylinder above said lower piston, terminating of said fluidic connection of said exhausted power fluid outlet passage means to said upper cylinder below said upper piston, and terminating of said downward movement of said piston assembly during upward movement of said tubular valve sleeve;
and
(i) after said termination of said downward movement of said piston assembly and during said upward movement of said tubular valve sleeve, again connecting said lower cylinder above said lower piston to said exhausted power fluid outlet passage means and said upper cylinder below said upper piston to said power fluid inlet passage means in order to permit upward movement of said piston assembly.

14 more elements

Dependencies are inferred from the claim text.

Abstract

Claims26

Dependent claims

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by recess portions of said tubular valve sleeve and fluid passages in said tubular valve housing to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
and
(c) means to control said power fluid throttling means having means to sense a pressure differential between said power fluid and said spent power fluid pressures within both said upper and lower piston means for each direction of travel of said piston means and to said pressure differential to so position said tubular valve sleeve for throttling in said power fluid flow path in order to maintain the velocity of said piston means below a predetermined rate and thereby prevent operation induced excessive shock stresses in said oil well pump which could be damaging to the structure thereof.

1 more element

a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by recess portions of said tubular valve sleeve and fluid passages in said tubular valve housing to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
and
(c) means to control said power fluid throttling means having means to sense pressures that cause said piston means to move and accordingly in response to these pressures so position said tubular valve sleeve for throttling in said power fluid flow path in order to maintain the velocity of said piston means below a predetermined rate and thereby prevent operation induced excessive shock stresses in said oil well pump which could be damaging to the sturcture thereof,
said power fluid throttling means having an annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing having a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means;
and
said tubular valve sleeve having a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve having a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means during operation of said pump.

4 more elements

(a) a valve means including a tubular valve housing with a valve chamber therein and a tubular valve sleeve longitudinally movably mounted in the valve chamber therein to receive power fluid and to move within said tubular valve housing in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid,
(b) power fluid throttling means having fluid flow restricting passage segments formed by recess portions of said tubular valve sleeve and fluid passages in said tubular valve housing to restrict fluid flow in the flow path of the power fluid for regulating the velocity of said piston means,
(c) said valve means additionally including a means to displace said tubular valve sleeve including separate passages within said tubular valve sleeve communicating from outlets at opposed ends thereof to inlets in a midportion of the bore thereof;
a pair of longitudinally spaced annular recesses around opposed end portions of said pump rod;
and a pair of passages transversely through said tubular valve sleeve from the exterior thereof to the bore thereof,
with said tubular valve sleeve positioned at one end of said valve chamber, said pump rod moves in the direction of that end and fluid pressure is communicated to the opposite end of said tubular valve housing through the internal passage connecting to said opposite end, said pump rod being arranged such that upon reaching the end portion of the stroke said annular recesses are positioned within said tubular valve sleeve to direct fluid from the end having fluid pressure applied thereto to said outlet and to direct power fluid from one of said transverse passages to the tubular valve sleeve internal passage communicating with the opposite end of the tubular valve sleeve for applying power fluid pressure for displacing said tubular valve sleeve to the opposite end of the valve chamber and thus redirecting fluid flow within the tubular valve housing for reversing the direction of motion of said piston means.

3 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing has a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
(c) said tubular valve sleeve has a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve has a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and thereby form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means;
(d) means to control said power fluid throttling means having means to sense pressures that includes a pair of separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof, wherein:
(1) one of said longitudinal passages communicates fluid pressure to one end of the tubular valve sleeve from the power fluid applied to one of said piston means via one pressure sensing port as said tubular valve sleeve moves toward a position wherein said pump operates in the throttle mode, and a second pressure sensing port when said pump is in said throttle mode and also combined with fluid pressure from the fluid outlet via another of said pressure sensing ports;
and
(2) the other of said longitudinal passages communicates fluid pressure to the other end of said tubular valve sleeve from the spent power fluid leaving the opposite piston means to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

4 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing has a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
(c) said tubular valve sleeve has a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve has a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and thereby form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means;
and
(d) means to control said power fluid throttling means having means to sense pressures that includes a pair fo separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof wherein;
(e) one of said longitudinal passages communicates fluid pressure to one end of the tubular valve sleeve from the power fluid applied to one of said piston means via one pressure sensing port as said tubular valve sleeve moves toward a position wherein said pump operates in the throttle mode, and a second pressure sensing port when said pump is in said throttle mode;
(f) the other of said longitudinal passages communicates fluid pressure to the other end of said tubular valve sleeve from the power fluid leaving the opposite pistion means in order to balance pressure forces acting on said tubular valve sleeve in accordance with pressures acting on said piston means to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

4 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing has a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
(c) said tubular valve sleeve has a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve has a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and thereby form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means;
(d) means to control said power fluid throttling means having means to sense pressures that includes a pair of separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof wherein;
(e) one of said longitudinal passages communicates fluid pressure to one end of the tubular valve sleeve from the power fluid applied to one of said piston means via one pressure sensing port as said tubular valve sleeve moves toward a position wherein said pump can operate in the throttle mode, and a second pressure sensing port when said pump is in said throttle mode and also combined with fluid pressure from the fluid outlet via another of said pressure sensing ports;
and
(f) the other of said longitudinal passages communicates fluid pressure to the other end of said tubular valve sleeve from the spent power fluid leaving the opposite piston means, and also pressure from the power fluid to the first named piston means in order to balance pressure forces acting on said tubular valve sleeve in accordance with pressures acting on said piston means to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

4 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and said lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by annular recess around and within a mid-portion of said tubular valve housing and in fluid communication with said power fluid inlet, and said tubular valve housing has a pair of fluid outlet annular recesses around and within opposed end portions thereof which are in fluid communication with said upper piston means and said lower piston means to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
(c) said tubular valve sleeve has a pair of recesses on generally opposite sides of the mid-portion thereof and said tubular valve sleeve has a pair of recesses in fluid communication with each other on generally opposite sides of each end portion thereof for providing fluid communication between said pumped fluid outlet and said fluid outlet annular recesses wherein said tubular valve sleeve recesses overlap said tubular valve housing annular recesses in order to complete fluid communication and thereby form fluid flow restrictive orifices for throttling fluid flow into and from both of said piston means;
(d) means to control said power fluid throttling means having means to sense pressures that includes a pair of separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof wherein;
(e) one of said longitudinal passages communicates fluid pressure to one end of the tubular valve sleeve from the power fluid applied to one of said piston means via one pressure sensing port and also combined with fluid pressure from the fluid outlet via another of said pressure sensing ports;
and
(f) the other of said longitudinal passages communicates fluid pressure to the other end of said tubular valve sleeve from the spent power fluid leaving the opposite piston means to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

4 more elements

(a) a valve means to receive power fluid and to alternately direct it to said upper and said lower piston means in conjunction with alternately directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having means with said valve means to regulate fluid flow in the flow path of the power fluid in order to operably regulate the velocity of said piston means;
and
(c) means to control said power fluid throttling means having pressure-sensing means connected to both said upper and lower piston means simultaneously to sense the pressures of said power fluid and said spent power fluid as applied to said upper and lower piston means for both directions of travel of said piston means and to accordingly actuate said power fluid throttling means to in turn control the velocity of said piston means and thereby preventing operation induced excessive shock stresses in said oil well pump which could be damaging to the structure thereof.

1 more element

In a fluid operated well pump having:

an elongated body containing a piston means including an upper pump cylinder having an upper pump piston movably mounted therein and a lower pump cylinder having a lower pump piston movably mounted therein and having said pistons connected by a piston rod extending through a mid-portion of said body;
a well fluid inlet passage means communicatively connected to a source of well fluid;
a pumped well fluid discharge passage means connecting to a well outlet conduit;
a power fluid inlet passage means connectable to a source of power fluid at a relatively high pressure;
an exhausted power fluid outlet passage means connectable to said well outlet conduit;
valve means in said fluid operated pump arranged for being positioned to establish fluid communication flow paths with said well fluid inlet passage, said pumped well fluid discharge passage, said power fluid inlet passage and said exhausted power fluid outlet passage in order to alternately direct fluid to and from each of said piston cylinders;
a method of controlling the well pump, comprising the steps of:
(a) positioning the valve means to simultaneously direct power fluid to act on a piston in one of said pump cylinders, discharge pumped well fluid from that pump cylinder, and draw well fluid into and discharge spent power fluid from the other pump cylinder in order to cause displacement of said pistons;
(b) sensing the difference in the pressures of said power and said spent power fluids acting on said pistons for both directions of travel thereof;
(c) throttling the flow of fluid in the flow paths established by said valve means during motion of said pistons in response to said sensed pressure differences such that the velocity of said pistons is kept below a predetermined velocity;
and
(d) reversing the direction of motion of said pistons upon their reaching the end of one stroke by repositioning said valve means such that it establishes flow paths for directing the fluids in a manner similar to the preceding stroke with respect to the opposite pistons and associated pump cylinders.

9 more elements

(a) a valve means including a tubular valve housing with a tubular valve sleeve longitudinally movably mounted therein to receive power fluid and to move in order to establish alternate fluid flow paths to alternately direct power fluid to said upper and lower piston means in conjunction with simultaneously directing spent power fluid from said upper and lower piston means to said outlet and directing pumped well fluid to said outlet in order to cause reciprocating motion of said piston means and pumping of well fluid;
(b) power fluid throttling means having variable dimension fluid flow restricting passage segments formed by recess portions of said tubular valve sleeve and fluid passages in said tubular valve housing to regulate fluid flow in the flow path of the power fluid for regulating the velocity of said piston means;
and
(c) means to control said power fluid throttling means having means to sense pressures that cause said piston means to move and accordingly in response to these pressures so position said tubular valve sleeve for throttling in said power fluid flow path in order to maintain the velocity of said piston means below a predetermined rate and thereby prevent operation induced excessive shock stresses in said oil well pump which could be damaging to the structure thereof,
said means to sense pressure including a pair of separate longitudinal passages within said tubular valve sleeve communicating from opposite ends thereof to separate pressure sensing ports opening to the exterior of said tubular valve sleeve at the mid-portion thereof, said pressure sensing ports being arranged to sense fluid pressure acting on said pump which affects displacement of said piston means and to communicate such pressures to pressure effective portions of said tubular valve sleeve in order to displace said tubular valve sleeve as necessary and in response to such sensed pressure for operating said power fluid throttle means to regulate the velocity of said piston means.

2 more elements

In a fluid operated well pump having:

an elongated body containing a piston means including an upper pumping cylinder having an upper pump piston movably mounted therein and a lower pumping cylinder having a lower pump piston movably mounted therein and having said pistons connected by a piston rod extending through a midportion of said body;
a well fluid inlet passage means communicatively connectable to a source of well fluid;
a pumped well fluid discharge passage means connectable to a well outlet conduit;
a power fluid inlet passage means connectable to a source of power fluid at a relatively high pressure;
an exhausted power fluid outlet passage means connectable to said well outlet conduit;
valve means in said fluid operated pump including a tubular valve sleeve slidably mounted around said piston rod and longitudinally slidably mounted within an elongated valve chamber in said body and longitudinally movable within said elongated valve chamber in response to fluid pressure applied thereto;
a method of controlling said well pump comprising the steps of:
(a) by positioning said valve means such that said power fluid is applied to cause a resulting upward movement of said piston assembly by fluidically connecting said lower cylinder above said lower piston to said exhausted power fluid outlet passage means and said upper cylinder below said upper piston to said power fluid inlet passage means;
(b) fluidically connecting said power fluid inlet passage means to the upper end of said tubular valve sleeve and fluidically connecting said exhausted power fluid outlet passage to the lower end of said tubular valve sleeve during upward movement of said piston assembly at the uppermost portion of the stroke thereof before reversal in order to cause a downward displacement of said tubular valve sleeve;
(c) throttling the flow of said power fluid to said piston means and exhausted power fluid from said piston means in order to maintain the velocity of said piston means at or below a predetermined value;
(d) terminating said fluidic connection of said power fluid inlet passage means to said upper cylinder below said upper piston, termination of said fluidic connection of said exhausted power fluid outlet passage means to said lower cylinder above said lower piston, and termination of said upward movement of said piston assembly;
(e) fluidically connecting said upper cylinder below said upper piston to said exhausted power fluid outlet passage means and said lower cylinder above said lower piston to said power fluid inlet passage means after termination of said upward movement of said piston assembly and during downward movement thereof;
(f) fluidically connecting said power fluid inlet passage means to said lower end of said generally tubular valve sleeve and connecting said exhausted power fluid outlet passage means to said upper end of said generally tubular valve sleeve in order to cause an upward displacement of said tubular valve sleeve during downward movement of said piston assembly in the lowermost portion of the stroke thereof before reversal;
(g) throttling the flow of said power fluid to said piston means and exhausted power fluid from said piston means in order to maintain the velocity of said piston means at or below a predetermined value;
(h) terminating said fluidic connection of said power fluid inlet passage means said lower cylinder above said lower piston, terminating of said fluidic connection of said exhausted power fluid outlet passage means to said upper cylinder below said upper piston, and terminating of said downward movement of said piston assembly during upward movement of said tubular valve sleeve;
and
(i) after said termination of said downward movement of said piston assembly and during said upward movement of said tubular valve sleeve, again connecting said lower cylinder above said lower piston to said exhausted power fluid outlet passage means and said upper cylinder below said upper piston to said power fluid inlet passage means in order to permit upward movement of said piston assembly.

14 more elements

Dependencies are inferred from the claim text.

Reversing valve assembly for a fluid operated well pump

Life of this patent

Abstract

Claims26

Reversing valve assembly for a fluid operated well pump

Life of this patent

Abstract

Claims26