Two-stage concentric hydraulic brake booster

For use in an hydraulically supplied pressure system including hydraulic high pressure, low pressure, and inlet-outlet passages, signal-pressure setting valving means provided with:

• a bore (122) therein hydraulically disposed for communicating with said passages and controllably connecting the high (74) and low (70) pressure passages for producing an actual inlet-outlet pressure in the inlet-outlet passage (84) in correspondence with a signal pressure as set;
• and
• a concentric, two-stage hydraulic boost control (22) in the bore comprising telescoping, generally hollow parts one within another, one (44) metering into the inlet-outlet passage (84) the hydraulic output of a second stage, actual fluid pressure and being pressure-centered by opposed pressure movable end surfaces thereon adjacent corresponding end portions of the other part;
• the other part (42) comprising a hydropotentiometer spool (124) secured to manual setting means (40) for varying the position in said bore of the spool therein while it operatively communicates with the high and low pressure passages in the bore, said spool effectively establishing and communicating a first stage, signal pressure to one (50) of its end portions and to the corresponding adjacent pressure movable end surface (48) on the one part, and being of elongated shape (126, 128) so as to finely vary the signal pressure established thereby between the high and low pressure passage aforesaid in precise incremental conformity with the master setting.

For use in hydraulically supplied, brake booster mechanism (10), and in use between brake pedal actuated means (40) and a dual braking system probe (34) thereof:

• an interposed, concentric, two-stage hydraulic boost control (22) comprising an outer, input signal sleeve (42), and an independently movable captive metering spool (44) carried in the hollow interior (46) therof and dividing that interior into a signal pressure chamber (52) in one sleeve end and into a feed-back chamber (84) at an opposite, feel-back end (82) of the sleeve;
• said sleeve mechanically secured at said one end (50) thereof to the brake pedal actuated means (40), and at said opposite, feel-back end (82) confronting the dual braking system probe (34) for straight through braking operation longitudinally;
• said metering spool (44) metering the hydraulic output of a second stage, actual fluid pressure and being pressure centered by an opposed first end (48) thereof received in said signal pressure chamber (52) and by a second end (78) thereof, said feed-back chamber (84) and feel-back end (82) of the sleeve jointly having the actual output pressure communicated thereto by the metering spool, and said feed-back chamber (94) receiving therein the second end (78) of the latter whereby actual output pressure is likewise communicated thereto by the metering spool;
• said input signal sleeve (42) having means (60, 62, 64) of communicating jointly to the signal pressure chamber (52) and first end (48) of the metering spool a first stage desired pressure signal varying linearly along the length (126, 128) of said sleeve so as to afford a constant pressure change according to the longitudinal position of the sleeve.

For use in an hydraulic system (10) providing a pressure outlet (84) regulated thereby according to a master pressure setting (20) and including high (74) and low (70) pressure hydraulic conduits:

• valve assembly means (22) with a main bore (122) therein hydraulically disposed for communicating with said conduits;
• means forming, along a signal input sleeve (42) slidably received in said main bore, a restricted orifice path (130, 132) of appreciable length (126, 128) for the flow of hydraulic fluid through the orifice from one end portion to another so as to fix the pressure differential therealong between high and low;
• a captive metering spool (44) slidably received in the hollow interior (46) of the sleeve (42) adapted to produce an output under pressure between high and low, and dividing said hollow interior so as to define a sleeve signal pressure chamber (52) receiving an end (48) of the spool presenting a pressure sensitive end area for regulating the spool (44) therewith;
• master setting means (20) to which the sleeve is mechanically secured (40) for relatively longitudinally adjusting the position of the sleeve and spool in the main bore;
• means to communicate the metering spool (44), through the hollow interior (46), sleeve (42), and main bore (122), with the high and low pressure conduits (74, 70) so as to adapt the spool (44) to produce its output under the described pressure between high (74) and low (70);
• means of communicating (46, 80) said output under pressure to and through said regulated pressure outlet (84);
• and
• a pressure setting take-off (62) making a connection from a point, on the restricted orifice (130, 132) longitudinally adjustable in correspondence with the master setting, jointly to the sleeve signal pressure chamber (52) and to the pressure sensitive end area (48) of the metering spool received therein to afford a pressure output regulated according to the master pressure setting (20).

For use in an hydraulically supplied, pressure system (10) including hydraulic high pressure, low pressure, and inlet-outlet (84) passages:

• signal-pressure setting valving means (22) with a bore (122) therein hydraulically disposed for communicating with said passages and controllably connecting the high and low pressure passages (70, 74) for producing an actual inlet-outlet pressure in the inlet-outlet passage 84 in correspondence with a signal pressure as set;
• said valving means (22) comprising an assembly in said bore (122) of independently slidable, hydropotentiometer and satisifed metering spools (42, 44) for establishing the signal and actual pressures, said satisfied-metering spool (44) communicating at its opposing ends (48, 78) respectively with the signal pressure in the bore and with the actual pressure in such way that the established pressure on a body (52) of hydraulic fluid maintained by the spools at one end (48, 50) is the signal pressure;
• said spools having at the opposite end (78, 82) the aforesaid inlet-outlet (84) exposing both of them to inlet-outlet passage end pressure, and disposed within confines of one (42) and under control of the other (44);
• said hydropotentiometer spool (42) being of an elongated shape (126, 128) so as to vary the signal pressure established in the bore thereby between the high and low pressure passages from a maximum to a minimum at successive points linearly proportionately along its length;
• the spools (42, 44) of said assembly telescopically assembled with the hydropotentiometer spool the outer one in contact with the bore and the satisfied-metering spool disposed inwardly, a captive internally of the external one, said satisfied-metering spool (44) controlling the inlet-outlet passage (84) and varying, in said passage, said actual pressure established by modulation thereby between the high and low pressure passages aforesaid;
• and
• manual means (40) to which the hydropotentiometer spool (42) is secured and by which it is positioned for precisely setting signal pressure in the bore to a desired value, said satisfied-metering spool (44) reaching a satisfied position when the force on said one end (48) of the spool exposed to signal pressure set in the bore by the hydropotentiometer spool is balanced by the force on the opposite end (78) as aforesaid exposed to the actual pressure controlled thereby in the inlet-outlet passage (84).

For use in an hydraulic system (10) providing a pressure outlet (84) regulated thereby according to a master pressure setting (20) and including high (74) and low (70) pressure hydraulic conduits:

• valve assembly means (22) with a bore (122) therein hydraulically disposed for communicating with said conduits;
• a signal input sleeve (42) in said bore having a double spool portion (126, 128), said sleeve further having means forming a restricted orifice path (130, 132) of flow of hydraulic fluid through the orifice from one end portion (126) to another (128) so as to fix the pressure differential therealong between high and low, said restricted orifice formed of appreciable length, formed along the double spools, and covered by companion sections (122) of the bore;
• a captive metering spool (44) in and dividing the interior (46) of the sleeve so as to define therewith a sleeve signal pressure chamber (52);
• a pressure setting take-off (62) in the sleeve and spool connected between the sleeve signal pressure chamber (52) and a communication point on the double spool portion (60) which intervenes so as to divide the double spools and to divide the restricted orifice into two oppositely extending sections (126, 128) maintaining the pressure gradient from high to low;
• master setting means (20) to which the sleeve is secured (40) for precisely adjusting the take-off and resulting master pressure setting by relatively longitudinally adjusting the position of the sleeve (42) and spool (44) in the bore;
• means (90, 78) to communicate the metering spool, through the interior (46), sleeve (42), and bore (122), with the high and low pressure conduits (74, 70) to produce an output under pressure between high and low;
• and
• means of communicating (46, 80) said output under pressure to and through said regulated pressure outlet (84), said metering spool (44) in its dividing position presenting to the sleeve signal pressure chamber (52) an adjacent, pressure sensitive, spool end area (48) in consequent communication with the master setting pressure to afford pressure output regulated thereby according to the master pressure setting (20).

Method of operating a working piston and cylinder hydraulic control system in which the cylinder chamber's volume (86) is enlarged or reduced by movement of a spring-loaded piston (98) therein, and in which the control comprises input signal and metering spools (42, 44) nested concentrically one within another each with the ends adjacent the other's corresponding ends, the input signal spool having a pedal-connected end (50) and the metering spool providing metered inlet-outlet flow communicating with the hydraulic fluid volume (86) in the cylinder chamber, said method comprising the improved steps of:

• hydropotentiometrically generating a first stage precise pressure as a desired input pressure signal;
• meteringly generating an inlet-outlet flow (84) applied to or exhausted from the cylinder chamber (86) until the spring-loaded piston resets in accommodating at a second stage, thereby establishing the changed actual cylinder pressure resulting;
• applying the input signal as precisely developed during the first stage to an end (48) of the metering spool adjacent the corresponding pedal-connected end of the signal spool;
• and
• applying actual cylinder pressure as developed during the second stage, first, as hydraulic feed-back signal to the other end (78) of the metering spool as a matched counterforce to the input signal for precise metering and, second, as a matched hydraulic feel-back signal to the corresponding adjacent other end (82) of the signal spool (42) as counterforce to the pedal (20) to provide precise hydraulic feel.