Disposable absorbent nonwoven structure
OwnerMary K. King, William J. Boydinventors
Life of this patent
Estimating the term…
Loading patent…
OwnerMary K. King, William J. Boydinventors
Estimating the term…
Disposable absorbent structures comprising alternate layers of absorbent nonwoven material and nonwoven hydrophobic thermoplastic material, minimally bonded together. The outer layers of the structures are of absorbent nonwoven material and the structures comprise at least two such absorbent layers and at least one nonwoven hydrophobic thermoplastic layer. The hydrophobic thermoplastic material may comprise one or more webs of any appropriate polymer and of any structural form having an open area sufficient to permit the free passage of liquids therethrough. The absorbent layers may comprise spunbonded rayon webs or webs of air laid, wet laid or carded rayon fibers of staple length or longer, with or without mechanical or hydraulic needling. The outer absorbent layers may also comprise stabilized rayon webs and the inner absorbent plies, when the ultimate desired characteristics of the absorbent structure will permit, may be of other cellulosic materials such as layers of tissue, fluff, wadding and the like. The absorbent structures demonstrate synergistic absorbency, excellent wet and dry bulk, low lint discharge and a cloth-like aesthetic primarily consisting of quietness and good hand, including such attributes as drape, softness and flexibility.
An absorbent nonwoven structure free of added binders comprising alternate layers of nonwoven absorbent material and nonwoven hydrophobic thermoplastic material free of wetting agents, the outermost layers of said structure comprising layers of said nonwoven absorbent material, said structure having a number of said nonwoven absorbent material layers greater by one than the number of said nonwoven hydrophobic thermoplastic material layers, each of said nonwoven thermoplastic layers having a basis weight of from about 5 to about 25 grams per square meter and an open area of at least 40%, said nonwoven absorbent material and thermoplastic material layers of said structure being spot bonded together, each of said alternating thermoplastic layers being of such structure as to provide support for the adjacent ones of said absorbent layers and void volume within itself and between itself and said adjacent ones of said absorbent layers whereby the absorbency of said nonwoven structure is increased.
The structure claimed in calim 1 wherein said nonwoven hydrophobic thermoplastic layers each comprise at least one web chosen from the calss consisting of an expanded film web, an extruded and embossed web, a melt blown web and a spunbonded web made from a polymer chosen from the class consisting of polyethylene, polypropylene, ethyl vinyl acetate, ethylene methyl acrylate, polyester, nylon and polyurethane.
Dependencies are inferred from the claim text.