Extrusion process for the preparation of polyurethane ureas
AssigneeBayer Aktiengesellschaft
InventorsBernd Quiring, Wolfgang Wenzel, Georg Niederdellmann, Hans Wagner, Wilhelm Goyert
Life of this patent
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Abstract
The present invention relates to a process for the preparation of polyurethane ureas from relatively high molecular weight polyols, diisocyanates, water as chain lengthening agent and optionally short chain glycols in a multishaft extruder equipped with kneading elements.
Claims10
A process for the continuous preparation of polyurethane ureas by reacting, either all at one time or stepwise, a reaction mixture comprising:
- (A) one or more polyisocyanates;
- (B) one or more compounds having an average of at least 1.8 Zerewitinoff-active hydrogen atoms and a molecular weight of from 400 to 10,000;
- (C) water in a quantity of from 0.07 to 40% by weight, based on the sum of Zerewitinoff-active compounds (B), (C) and (D);
- optionally with
- (D) other compounds having one or more Zerewitinoff-active hydrogen atoms and having a molecular weight of from 32 to 400;
- and optionally
- (E) monoisocyanates;
- further characterized in that the equivalent ratio of component (B) to the sum of components (C) and (D) is from 5:1 to 1:30, the molar proportion of component (C) amounts to at least 5% of the sum of (C) and (D) and the equivalent ratio of isocyanate groups to all the Zerewitinoff-active hydrogen atoms, including water, is below 1.1:1, further characterized in that said reaction is carried out in hot screw extruders, comprising:
- (a) multishaft extruders with self-cleaning screws and kneading elements;
- (b) introducing components (A), (B) and optionally (D) and (E) into said hot screw extruder;
- (c) introducing component (C) into said screw-extruder, where the temperature in those extruders is between 120.degree. and 280.degree. C., thereby transferring component (C) into the gaseous phase;
- (d) adjusting pressure and temperature in the reaction zone of the extruders as to keep component C into the gaseous phase;
- (e) adjusting the temperature in the extrusion zone so as to subject the extrudate to a pressure of at least 10 bar.
A process for the continuous preparation of polyurethane ureas by reacting, either all at one time or stepwise, a reaction mixture comprising:
- (A') an isocyanate group-containing prepolymer obtained by prereacting (1) one or more polyisocyanates and (2) one or more compounds having an average of at least 1.8 Zerewitinoff-active hydrogen atoms and a molecular weight in the range of 400 to 10,000;
- (B) water in a quantity of from 0.07 to 40% by weight, based on the sum of Zerewitinoff-active compounds (A',2),(B) and (C);
- optionally with
- (C) other compounds having one or more Zerewitinoff-active hydrogen atoms and having a molecular weight of from 32 to 400;
- and optionally
- (D) monoisocyanates;
- further characterized in that the equivalent ratio of component (A') (2) to the sum of components (B) and (C) is from 5:1 to 1:30, the molar proportion of component (B) amounts to at least 5% of the sum of (B) and (C) and the equivalent ratio of isocyanate groups to all the Zerewitinoff-active hydrogen atoms, including water, is below 1.1:1, further characterized in that said reaction is carried out in hot screw extruders, comprising
- (a) multishaft extruders with self-cleaning screws and kneading elements;
- (b) introducing components (A'), (C) and optionally (D) into said hot screw extruders
- (c) introducing component (B) into said screw extruders, where the temperature in those extruders is between 120.degree. and 280.degree. C., thereby transferring component (B) into the gaseous phase;
- (d) adjusting pressure and temperature in the reaction zone as to keep component (B) in the gaseous phase;
- (e) adjusting the temperature in the extrusion zone so as to subject the extrudate to a pressure of at least 10 bar.
Dependencies are inferred from the claim text.