Hydroformylation process using stable rhodium catalyst
AssigneeUnion Carbide Corporation
InventorsErnst Billig, Donald L. Bunning
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Abstract
In a rhodium-catalyzed hydroformylation process which produces aldehydes from olefins, the stability of a rhodium catalyst complexed with carbon monoxide and a phosphine ligand is improved by the use of a ligand selected from a branched chain alkyldiphenylphosphine, a branched chain dialkylphenylphosphine, a cycloalkyldiphenylphosphine and a dicycloalkylphenylphosphine.
Claims11
In a process for the hydroformylation of an olefin to produce aldehydes having one more carbon atom than the olefin comprising reacting said olefin with hydrogen and carbon monoxide in a liquid reaction medium which contains a soluble rhodium complex catalyst consisting essentially of rhodium complexed with carbon monoxide and a phosphine ligand and wherein the hydroformylation reaction conditions are controlled to a temperature of from about 90.degree. to about 145.degree. C., a total gas pressure of hydrogen, carbon monoxide and olefin of less than about 450 pounds per square inch absolute, a carbon monoxide partial pressure of less than about 55 pounds per square inch absolute, a hydrogen partial pressure of less than about 200 pounds per square inch absolute, and at least about 6 total moles of said phosphine ligand for each mole of catalytically-active rhodium metal present in the rhodium complex catalyst, the improvement comprising improving the stability of said catalyst against deactivation by employing as said phosphine ligand a phosphine represented by the following formula (I):
- R.sub.n PPh.sub.3-n (I)
- wherein R represents a branched chain alkyl group having from 3 to 9 carbon atoms or a cycloalkyl group having from 5 to 12 carbon atoms, n represents an integer of 1 or 2 and Ph represents phenyl.
Dependencies are inferred from the claim text.