Melt spinning of synthetic yarns
AssigneeAkzona Incorporated
InventorsSpencer W. Capps, Gerald E. Hagler, Agaram S. Abhiraman
Life of this patent
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Abstract
An apparatus for melt spinning of polymers into synthetic yarns having greater bundle uniformity has a spinning assembly for extruding molten polymers through orifices in a spinning plate to form filaments and a blow box for directing cooling gas transversely across and through the filaments that extend vertically downwardly from the spinning plates. The spinning plate is provided with at least two groups of orifices and the groups are arranged to provide one or more open lanes or channels that extend across the plate in a direction parallel to the direction of flow of the cooling gas. This lane has a width greater than the distance between adjacent orifices.
Claims15
A process for melt spinning of polymers into synthetic yarns with a spinneret assembly including a spinning plate which comprises extruding a molten polymer downwardly through a spinning plate having a plurality of spinning orifices to form filaments of said polymer that extend vertically downwardly from said plate, arranging said filaments into a plurality of groups by providing the spinning plate with at least one open lane that is free of orifices and that extends across the operative area of the plate between the groups of orifices corresponding to the groups of filaments, said orifices being arranged in parallel rows in each group and said lane having a width wider than the distance between adjacent orifices within each of said groups, with the spinning plate having an average of from 2 to 10 orifices per (10 mm.).sup.2 of the operative area, and passing a cooling gas transversely between and through the groups of filaments in a direction parallel to a centerline of the lane whereby said filaments provide a yarn of a high filament count and of a low denier per filament count that exhibits a reduced degree of denier uneveness as compared with a yarn with the same filament count and denier produced by a conventional spinning plate having the same operative area.
Dependencies are inferred from the claim text.