Method for producing a catalyst and a carrier therefor
AssigneeSakai Chemical Industry Co., Ltd.
InventorsKazunobu Abe, Tadao Nakatsuji
Life of this patent
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Abstract
A method is provided for producing a catalyst and a carrier therefor in the form of sheet or honeycomb. The method comprises: beating a heat-resistant fiber such as asbesto fiber in water to form a slurry; mixing the slurry with a catalytically active agent, a carrier material therefor and/or their precursors to fix such materials in the fiber, thus forming a stock; and forming the stock into a sheet and drying the same. The sheet thus obtained may be formed into a honeycomb structure with an improved adhesive.
Claims6
A method for producing a catalytic material for the reduction of nitrogen oxides in the presence of ammonia, which consists essentially of admixing:
- (a) a slurry prepared by beating at least one of inorganic heat-resistant fibers of about 1-20 mm in fiber length and of about 0.1-30 microns in diameter selected from the group consisting of asbestos fiber, silica fiber, silica-alumina fiber, chrysotile fiber, rock wool, glass fiber, anthophyllite fiber, potassium titanate fiber, carbon fiber and ceramic fiber, in water,
- (b) at least one powdery catalytic material having a particle size of about 0.01 to 50 microns and being an oxide selected from the group consisting of Cu, Fe, V, W and Mo or precursor thereof which is a water-insoluble, powdery compound which will be converted into catalytic material when calcined and,
- (c) a powdery carrier material which is at least one oxide of a metal selected from the group consisting of Ti and Al or a precursor which is a water-insoluble, powdery compound which will be converted into the oxide when calcined,
- thereby forming a stock material containing solid components in an amount of 1 to 10% by weight with about 80 to 40 parts by weight of fibers in relation to 20 to 60 parts by weight of the total powdery material, forming the stock into a sheet by paper-making means and drying the sheet.
Dependencies are inferred from the claim text.