Synthesis of mixed oxide composition
AssigneeGeneral Electric Company
InventorSvante Prochazka
Life of this patent
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Abstract
A non-aqueous gel of at least two metal oxides which is a precursor for glassy amorphous or crystalline mixed oxides is produced by reacting an alkoxide of one metal and a halide of another metal producing a low molecular weight polymeric reaction product, heating the reaction product to produce a polymeric product of substantially higher molecular weight, and heating the higher molecular weight polymeric product in air to remove its carbonaceous content.
Claims21
A process for producing a solid amorphous precursor gel composed of at least two metal oxides, said solid gel being free of water and hydroxyl groups and having a specific surface area higher than 10 square meters per gram, consisting essentially of reacting under reflux conditions in a substantially moisture-free atmosphere a mixture of metal alkoxide and metal halide at a temperature ranging from about room temperature up to about 250.degree. C. at a pressure ranging from atmospheric pressure to superatmospheric pressure ranging up to about 10 atmospheres forming a polymeric reaction product, said metal alkoxide being M.sup.n (OR).sub.n where M.sup.n is metal ion, R is an alkyl radical, and n is the valence of M.sup.n, said metal halide being M.sup.e X.sub.e where M.sup.e is metal ion different from M.sup.n, X is a halide selected from the group consisting of chloride, bromide, iodide and fluoride, and e is the valence of M.sup.e, heating said polymeric reaction product in a substantially moisture-free atmosphere at a temperature ranging from about 100.degree. C. up to about 300.degree. C. producing a polymeric product insoluble in ethyl ether at room temperature, pyrolyzing said ether-insoluble polymeric product in air or oxygen at a temperature ranging from about 450.degree. C. to about 600.degree. C. producing said gel comprised of a submicroscopically homogeneous mixture of the oxides of M.sup.n and M.sup.e and up to about 0.02% by weight of elemental carbon based on the total weight of said gel.
A solid amorphous precursor gel free of water and hydroxyl groups and having a specific surface area higher than 10 square meters per gram, said gel consisting essentially of a submicroscopically homogeneous mixture of at least two metal oxides and up to about 0.02% by weight of elemental carbon based on the total weight of said gel, said gel having interconnecting pores open to the surface.
An impermeable glassy submicroscopically homogeneous mixture of oxides of aluminum and silicon corresponding to about 3Al.sub.2 0.sub.3. 2SiO.sub.2 and up to about 0.02% by weight of elemental carbon based on the total weight of said glassy mixture, said glassy mixture being free of water and hydroxyl groups.
Dependencies are inferred from the claim text.