Process for the manufacture of patterned urea thermoplastic molding compound preforms to be used for the production of consistently patterned buttons with molded holes

Abstract

A process for the manufacture of patterned urea thermoplastic molding compound preforms is disclosed where such preforms are suitable for the compressive thermocasting of buttons containing cast holes and displaying an undistorted and consistent pattern. The process utilizes commercially produced molding compound, pigment, adhesives, crystalligerous material plus water which are united to form pliable, self-adhesive aggregates of various colors or hues. These masses are volumetrically measured and/or formed and then assembled in various specific arrangements. This mass is then contained and compressed to expel excess air and cause adhesion of the constituents. The mass is then extruded to a consistently patterned soft rod of a specific diameter. The rod is subsequently sliced to a specific thickness and weight and then dried prior to shipment. In the preferred embodiment of the process, excessive drying is performed by thermal dehydration and necessary minimum water content levels are re-established by specifically prolonged exposure to supersaturated air.

Dependencies are inferred from the claim text.