Composite materials and their production
AssigneeHepworth & Grandage Limited
InventorsRex W. Grimshaw, Colin Poole
Life of this patent
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Abstract
A composite material of aluminum or an aluminum alloy, reinforced with a fiber or whisker form of unmodified alumina. The material is produced by preheating a mould and a mat of unmodified alumina to a temperature in the range of 700.degree. C. to 1050.degree. C. Molten aluminum or its alloy free of elements which react with the alumina are introduced into the mould to cover the mat. A pressure of at least 75 Kg/cm.sup.2 is applied to the contents of the mould to overcome the surface tension between the alumina and the molten mass of metal and to cause the molten mass to fully penetrate the alumina mat. Upon solidification of the molten aluminum, the composite material is obtained.
Claims14
A process for the production of a composite material comprising aluminium or an aluminium alloy reinforced with a mat of alumina which comprises (a) introducing into a mould containing a mat of unmodified alumina in fibre or whisker form, said mould and said mat having been preheated to a temperature in the range of 700.degree. C. to 1050.degree. C., a molten mass of aluminium or of an alloy of aluminium free from any element which reacts with alumina in said temperature range in an amount sufficient to cover said mat with molten metal after application of pressure thereto, said aluminium or alloy being at a temperature below that at which said fibres or whiskers are attacked thereby (b) directly applying to the contents of said mould sufficient mechanically applied pressure to overcome the surface tension between said unmodified alumina and said molten mass and thereby ensuring that said molten mass fully penetrates the interstices of said alumina mat, said applied pressure being at least 75 kgm/cm.sup.2, and (c) allowing said molten aluminium or alloy thereof to solidify in contact with said unmodified alumina mat.
A composite material comprising aluminium or an aluminium alloy reinforced with a fibre or whisker form of unmodified alumina which has been produced by a process which comprises (a) introducing into a mould containing a mat of unmodified alumina in fibre or whisker form, said mould and said mat having been preheated to a temperature in the range of 700.degree. C. to 1050.degree. C., a molten mass of aluminium or of an alloy of aluminium free from any element which reacts with said alumina in said temperature range in an amount sufficient to cover said mat with molten metal after application of pressure thereto, said aluminium or alloy being at a temperature below that at which said fibres or whiskers are attacked thereby (b) directly applying to the contents of said mould sufficient mechanically applied pressure to overcome the surface tension existing between said unmodified alumina and said molten mass and thereby ensuring that said molten mass fully penetrates the interstices of said alumina mat, said applied pressure being at least 75 kg/cm.sup.2, and (c) allowing said molten aluminium or alloy thereof to solidify in contact with said unmodified alumina mat.
Dependencies are inferred from the claim text.