Fiber-base composite material having high tensile strength
AssigneeCommissariat a l'Energie Atomique
InventorsGilbert Gaussens, Francis Lemaire, Bach Van Nguyen
Life of this patent
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Abstract
The fibers constituting the composite material are impregnated with a composition containing at least one unsaturated epoxy resin mixed with at least two ethylenic monounsaturation monomers, at least one ethylenic polyunsaturation monomer, a photoinitiator and an organic peroxide. The composition is prepolymerized by means of ultraviolet rays in a first step and then cross-linked either by ultraviolet rays or a temperature rise in a second step.
Claims9
A fiber-base composite material having high tensile strength, obtained by impregnating fibers with a composition containing at least one unsaturated epoxy resin having a double bond index within the range of 0.10 to 0.40, obtained by modifying a saturated epoxy resin by acrylic acid or methacrylic acid, at least a first ethylenically unsaturated monomer selected from the group consisting of vinyl-pyrrolidone, 2-vinyl-pyridine, 4-vinyl-pyridine, 2-vinyl-5-methyl-pyridine, methylamino-ethyl methacrylate, methoxy-ethyl acrylate, butoxy-ethyl acrylate, at least a second ethylenically unsaturated monomer selected from the group consisting of butyl acrylate, butyl methacrylate, isobutyl acrylate, isobutyl methacrylate, at least one ethylenically polyunsaturated monomer selected from the group consisting of hexane-diol diacrylate, diethyleneglycol diacrylate, tetraethyleneglycol, diacrylate, polyethylene-glycol diacrylate, pentaerythritol tetraacrylate, a photoinitiator and an organic peroxide, said composition comprising 30-60% by weight of said unsaturated epoxy resin, 5-30% by weight of said first monomer, 5-40% by weight of said second monomer, 5-25% by weight of said polyunsaturated monomer, 1-5% by weight of said photoinitiator and 1-5% by weight of said organic peroxide, by prepolymerizing said composition by means of ultraviolet rays in a first step, and then cross-linking said composition in a second step.
A method of fabrication of a fiber-base material having high tensile strength, wherein the fibers are impregnated with a composition containing at least one unsaturated epoxy resin having a double bond index within the range of 0.10 to 0.40, obtained by modifying a saturated epoxy resin by acrylic acid or methacrylic acid, at least a first ethylenically unsaturated monomer selected from the group consisting of vinyl-pyrrolidone, 2-vinyl-pyridine, 4-vinyl-pyridine, 2-vinyl-5-methyl-pyridine, methylaminoethyl methacrylate, methoxy-ethyl acrylate, butoxy-ethyl acrylate, at least a second ethylenically unsaturated monomer selected from the group consisting of butyl acrylate, butyl methacrylate, isobutyl acrylate, isobutyl methacrylate, at least one ethylenically polyunsaturated monomer selected from the group consisting of hexane-diol diacrylate, diethylene-glycol diacrylate, tetraethylene-glycol diacrylate, polyethylene-glycol diacrylate, pentaerythritol tetraacrylate, a photoinitiator and an organic peroxide, said composition comprising 30-60% by weight of said unsaturated epoxy resin, 5-30% by weight of said first monomer, 5-40% by weight of said second monomer, 5-25% by weight of said polyunsaturated monomer, 1-5% by weight of said photoinitiator and 1-5% by weight of said organic peroxide, said composition is prepolymerized by means of ultraviolet rays in a first step and then cross-linked in a second step.
Dependencies are inferred from the claim text.