Thermoplastic container

Method of forming a thermoplastic can comrpising the steps of:

• providing a flattened thermoplastic sleeve at a first manufacturing location, said sleeve having at least one pair of creases;
• transporting said flattened thermoplastic sleeve in its flattened state to a second manufacturing location, all further fabrication steps occurring at said second manufacturing location;
• opening said flattened thermoplastic sleeve into a substantially round cross-sectional shape;
• eliminating said at least one pair of creases by inserting said sleeve into a die having heated die portions placed adjacent said pair of creases on both the inside wall and outside wall of said sleeve and applying heat and pressure to both the inside and outside walls;
• stiffening the ends of said opened thermoplastic sleeve into said substantially round cross-sectional shape by inserting said sleeve into a die having heated die portions surrounding the lip of the sleeve at each end and applying heat and pressure to form an outwardly radiating flange that is adapted to receive a metal canning disc as an end closure at each end of the sleeve, thereby forming a stable cylindrical central section;
• metallizing at least one surface of said stable cylindrical central section;
• providing first and second end closures for said cylindrical central section;
• joining the first end closure to said cylindricl central section, thereby sealing one end of said cylindrical central section and forming an open can;
• filling said open can with desired contents;
• and
• joining the second end closure to the other end of said cylindrical central section, thereby completing the sealing of said filled thermoplastic can.