Manual transmission lubrication system

In a transmission:

• a housing;
• gear means including first and second bearing means, a shaft rotatably mounted in said housing by said first bearing means and having a central bore with an open end at one end of said shaft, and a gear mounted on said shaft by said second bearing means for rotation relative to said shaft;
• gravity feed lubrication means including a collecting chamber mounted inside said housing above said shaft to receive splash lubricant from said gear means during rotation of said gear means;
• a port connecting said central bore to one of said first and second bearing means, a recess in said housing adjacent to and facing said open end of said bore at said one end of said shaft;
• a Belleville spring shield having an outer portion secured and sealed to said housing to enclose said recess and form a feed chamber and having an inner portion biased to sealingly engage said one end of said shaft around said open end of said central bore and having a central aperture of smaller diameter than and concentric with said central bore to provide an annular dam at said open end;
• means including said annular dam and retention means at the opposite end of said central bore to retain an annular body of lubricant in said bore during rotation of said shaft;
• a gravity feed passage connecting said collecting chamber for gravity feed of lubricant from said collecting chamber to said feed chamber, through said central aperture to said central bore for centrifugal pressure feed through said port to said one of said first and second bearing means, and a ferrule having a sleeve portion secured in said open end of said bore and an annular flange engaging said one end of said shaft around said open end of said bore and being sealed to said shaft;
• said Belleville spring shield being biased to engage said annular flange to provide a fluid seal therebetween, and said Belleville spring shield and ferrule being made of a thermoplastic resin having resilience to provide a bias force to sealingly engage said flange of said ferrule and to accommodate for tolerance variation of the position of said one end of said shaft, and said ferrule being deformable for securing in said open end of said bore and sealingly engaging said shaft with accommodation for tolerance variation.

In a multispeed ratio transmission:

• a housing having end walls;
• a pair of shafts extending between said end walls;
• shaft bearing means rotatably supporting and axially locating each shaft at each end on the adjacent one of said end walls;
• gear means providing a plurality of ratio drives between said shafts and including gear bearing means and a plurality of pairs of meshing gears, one pair having one gear continuously drive connected to one shaft and the other gear selectively engaged to the other shaft for drive and rotatably mounted on said other shaft by said gear bearing means for rotation in neutral and when another pair of meshing gears is driving;
• gravity feed lubrication means including a collecting chamber mounted inside said housing above said other shaft to receive splash lubricant from said gear means during rotation of said gear means, said other shaft having a central bore with an open end at one end of said other shaft and a port connecting said central bore to one of said shaft and gear bearing means, a recess in one end wall adjacent to and facing said one end of said other shaft;
• a Belleville spring shield having an outer portion secured and sealed to said one of said end walls to enclose said recess and form a feed chamber and having an inner portion biased to sealingly engage said one end of said other shaft around said central bore and having a central aperture of smaller diameter than and concentric with said central bore to provide an annular dam at said open end of said bore;
• retention means including said annular dam and other retention means at the opposite end of said central bore to retain an annular body of lubricant in said bore in said other shaft during rotation of said other shaft, a gravity feed passage connecting said collecting chamber for gravity feed of lubricant from said collecting chamber to said feed chamber through said central aperture to said central bore for centrifugal pressure feed through said port to one of said shaft and gear bearing means, and a ferrule having a sleeve portion secured in said open end of said bore and an annular flange engaging said one end of said other shaft around said open end of said bore and being sealed to said other shaft;
• said Belleville spring shield being biased to engage said annular flange to provide a fluid seal therebetween, and said Belleville spring shield and ferrule being made of a thermoplastic resin having resilience to provide a bias force to sealingly engage said flange of said ferrule and to accommodate for tolerance variation of the position of said one end of said other shaft, and said ferrule being deformable for securing in said open end of said bore and sealingly engaging said other shaft with accommodation for tolerance variation.

In a multispeed ratio transmission:

• a housing having first and second end walls;
• shaft bearing means;
• ferrous input and output shafts extending in parallel between and rotatably and axially supported by said shaft bearing means at first and second ends respectively on said first and second end walls;
• drive gear means having low and high ratio bearings, low ratio gear means near said first end wall with an input gear fixed to said input shaft and an output gear rotatably mounted by said low ratio bearing on said output shaft and selectively free and clutched to said output shaft for neutral and low ratio drive, and high ratio gear means near said second end wall with an output gear fixed to said output shaft and an input gear rotatably mounted by said high ratio bearing on said input shaft and selectively free and clutched to said input shaft for neutral and high ratio drive;
• output gear means having a drive gear fixed to said output shaft adjacent said first end wall for output drive;
• centrifugal lubrication means having a through bore in said output shaft with a port connecting to said low ratio bearing and with first and second open ends respectively at said first and second ends;
• a blind bore in said input shaft with a port connecting to said high ratio bearing and with a third open end at said second end;
• first, second, and third thermoplastic resin ferrules sealed and secured in and having respectively first, second, and third annular seals around and beyond said first, second and third open ends;
• a first recess in said first end wall facing said first open end;
• second and third recesses in said second end wall respectively facing said second and third open ends;
• first, second, and third thermoplastic resin disk springs each respectively having an outer portion secured and sealed to the end wall around said first, second, and third recesses to form first, second, and third chambers, an inner portion spring-biased for sealing contact with said first, second, and third annular seals, and first, second, and third apertures concentric with and smaller in diameter than the bore which it faces for lubricant flow to and from said bores and to retain lubricant in said bores;
• said housing adapted to contain lubricant to a level above the lower portion of one of said input and output gears of each of said low and high ratio gear means;
• connecting means for lubricant flow between said second and third chambers;
• first collection means collecting lubricant thrown by said low and high ratio and output gear means located above all said chambers and connected for the predominant gravity feed lubricant flow during idle and low speed operation to said first chamber and sequential flow through said first aperture to said through bore for centrifugal pressure lubrication of said low ratio bearing and flow through said through bore, said second aperture, said second chamber, said connecting means, said third chamber and third aperture to said blind bore for centrifugal pressure lubrication of said high ratio bearing;
• and second collection means collecting lubricant thrown by said high ratio gear means located above all said chambers and connected for the predominant gravity feed lubricant flow during high speed operation to said third chamber and by said connecting means to said second chamber for flow through said third aperture and second aperture respectively to said blind bore and through bore for centrifugal pressure lubrication of said high ratio and low ratio bearings.