Method for enameling ferrous objects
AssigneeEagle-Picher Industries, Inc.
InventorsRalph A. Leonard, Otto C. Linhart
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AssigneeEagle-Picher Industries, Inc.
InventorsRalph A. Leonard, Otto C. Linhart
Estimating the term…
A method and composition for enameling ferrous objects which eliminates the necessity of pickling and nickel coating the ferrous object prior to enameling. The ferrous surface is merely cleaned and then a reactive fritted coating is applied to the clean surface. The chemical and physical properties of the reactive coating are such that the coating fuses at a relatively low temperature to provide a fused coating which chemically etches the underlying ferrous surface to provide a good bond between the two. The reactive coating should contain at least 5% of one or more adhesion promoting oxides, and at least 1% of the 5% mentioned consists of cupric oxide. A cover coat of a conventional frit may be applied over the reactive coating. During firing, the reactive coat melts first and bonds itself to the underlying ferrous surface, whereupon the cover coat fuses and forms the finished procelain enamel coating. In the preferred form of the invention, both the reactive coating and the cover coat are applied electrostatically.
The method of applying a porcelain enamel coating to a ferrous workpiece which comprises cleaning said workpiece to leave a clean, unpickled, nickel-free surface, applying a dry particulate reactive porcelain enamel coating to said surface, said reactive coating being capable of fusing into a molten mass which significantly etches the underlying surface, said reactive coating containing at least one oxide selected from the group consisting of cupric oxide, nickel oxide, cobalt oxide, and manganese oxide, and mixtures thereof, said reactive coating containing at least 5% by weight of said selected oxide, said reactive coating further containing at least 1% cupric oxide, and having an alkali to silica ratio of at least 0.40, applying a cover coat of porcelain enamel having a melting temperature at least 100.degree. F. higher than that of said reactive coating over said reactive coating, the fusion flow of the reactive coating at 1520.degree. F. being at least twice as long as that of said cover coat, firing the thus coated workpiece at a temperature sufficient to first cause the reactive coating to fuse and adhere to the workpiece by etching the same, and raising the temperature sufficiently high to fuse said cover coat.
Dependencies are inferred from the claim text.