Process for the preparation of low molecular weight polyhydroxyl compounds
AssigneeBayer Aktiengesellschaft
InventorKuno Wagner
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Abstract
This invention relates to an improved process for the preparation of a mixture of various low molecular weight hydroxyaldehydes, hydroxyketones and polyhydric alcohols by the condensation of formaldehyde with itself. The essential feature of the improvement is that unpurified synthesis gases of the kind obtained from the large scale industrial production of formaldehyde can be used directly as the source of formaldehyde.
Claims42
In a process for the preparation of a mixture of low molecular weight polyhydric alcohols, hydroxyaldehydes and hydroxyketones comprising condensing formaldehyde in an aqueous reaction medium in the presence of metal compounds as catalysts and of compounds capable of enediol formation as co-catalysts, stopping the condensation of formaldehyde with itself by cooling and/or by inactivation of the catalyst with acids when the reaction mixture has a residual formaldehyde content of from 0 to 10% by weight, and removing the catalyst, the improvement wherein synthesis gases containing formaldehyde are continuously or discontinuously introduced at temperatures of between 10.degree. and 150.degree. C. into an absorption liquid comprising
- (a) 5 to 99% by weight of water,
- (b) 0.1 to 90% by weight of compounds capable of enediol formation as co-catalysts,
- (c) 0 to 20% by weight of soluble or insoluble metal compounds as catalysts optionally bound to high molecular weight carriers, and
- (d) 0to 60% by weight of one or more monohydric or higher hydric organic compounds having a molecular weight of from 32 to 10,000, and having a pH of 3 to 10, with the formaldehyde being condensed at the same time or, if the absorption solution contains no catalyst, the formaldehyde is condensed subsequently by addition of catalyst.
The process according to aclaim 6, wherein the condensation of the formaldehyde outside the absorption column takes place in a cascade of stirrer vessels.
Dependencies are inferred from the claim text.