Treated fabric structure
AssigneeMilliken Research Corporation
InventorsFrank P. Civardi, Frederic C. Loew
Life of this patent
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Abstract
An artificial leather sheet material, comprising a layer of permeable fabric made of interlaced multifiber yarns, the lower face of said fabric having an open nap of fibers teased from said yarns and bonded together, and a continuous layer of polymer material on the upper face of said fabric. The bonded nap may be subjected to spaced short cuts to give it a rough appearance.
Claims36
An artificial leather sheet material for lasted shoe uppers comprising a backing layer of permeable fabric of interlaced multifilament yarns and a continuous cellular layer of blown plasticized polyvinyl chloride on its upper face wherein the improvement comprises that the lower face of said fabric has a nap of fibers teased from said yarns and bonded together, said bonded nap being open and compressible, having a void volume about 50% and a thickness of about 0.1 to 1 mm, said shoe upper sheet material having a thickness of at least about 1.2 mm, said bonded nap comprising said teased-out fibers and an elastomeric bonding agent.
In the process for making artificial leather sheet material for shoe uppers in which a continuous cellular plasticized polyvinyl chloride layer is applied to a fabric, the improvement which comprises providing a fabric having an interlaced structure of multifiber twisted yarns, teasing from yarns of said fabric a nap of fibers anchored within said twisted yarns, bonding together fibers of said nap to form an open, compressible bonded nap having a thickness of about 0.1 to 1 mm and applying a layer of a mixture of polyvinyl chloride, plasticizer therefor and blowing agent to the face of the fabric opposite to said nap, and heating said layer of mixture to form said cellular layer, the thickness of said polymer layer and said fabric being such that the total thickness of said artificial leather sheet material is at least about 1.2 mm, said bonding comprising applying to said nap a solution of an elastomeric bonding agent without substantial impregnation of the interlaced yarn structure of said fabric, and removing liquid of said solution to set said bonding agent while maintaining said nap in such open condition that the void volume of the bonded nap is at least 50%, the conditions of said impregnation and removing being such that the set bonding agent is present as webs joining individual filaments of the nap, said webs being so thin that the outlines of individual nap fibers are visible, and said webs bridge neighboring fibers, but do not form a continuous pore-free layer, there being impregnant-free spaces between fibers.
In the process for making artificial leather sheet material for shoe uppers in which a continuous cellular plasticized polyvinyl chloride layer is applied to a fabric, the improvement which comprises providing a fabric having an interlaced structure of multifiber twisted yarns, teasing from yarns of said fabric a nap of fibers anchored within said twisted yarns, bonding together fibers of said nap to form an open, compressible bonded nap having a thickness of about 0.1 to 1 mm and applying a layer of a mixture of polyvinyl chloride, plasticizer therefor and blowing agent to the face of the fabric opposite to said nap, and heating said layer of mixture to form said cellular layer, the thickness of said polymer layer and said fabric being such that the total thickness of said artificial leather sheet material is at least about 1.2 mm, said bonding comprising applying to said nap a dispersion of particles of an elastomeric bonding agent in a liquid and removing liquid of said dispersion to set said bonding agent while maintaining said nap in such open condition that the void volume of the bonded nap is at least 50%.
Dependencies are inferred from the claim text.