Fire retardant insulation
OwnerLeonard D. Roodinventor
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OwnerLeonard D. Roodinventor
Estimating the term…
A flame retardant thermal insulation material comprising a dry, shredded cellulosic material, such as newsprint, which is coated with a dry phosphorous-containing, flame retardant composition. The composition is one which is capable of decomposing near the ignition temperature of the shredded paper, which is between 120 degrees and Celsius and 250 degrees Celsius and preferably includes a plurality of compounds which decompose at different temperatures spaced within this range to provide the stagewise release of combustion inhibiting agents. The composition can be a single compound such as calcium phosphate but preferably is a combination of similar compounds such as (NH.sub.4).sub.2 HPO.sub.4, CaH.sub.4 (PO.sub.4).sub.2, CaHPO.sub.4 and triple super phosphate. Further, the phosphorous composition is preferably combined with urea. Elemental sulfur powder may be included with any of the previous compositions as a smoke retardant. The paper and flame retardant composition are maintained in the dry solid state during processing, application and use. The insulation is manufactured by shredding the paper and thoroughly mixing it with the finely ground, powdered flame retardant composition to intimately coat the paper with the flame retardant powder. The shredded, coated paper may be bagged for later use as poured or blown in insulation or it may be filled into elongated plastic envelopes to form insulative batting. Air may be evacuated from the bags or envelopes.
A method for preparing and packaging flame retardant thermal insulation comprising:
A flame retardant, thermal insulation material comprising:
A flame retardant for a dry, shredded, cellulosic, thermal insulation material, said retardant comprising a substantially dry, powdered, phosphorous-containing, flame retardant composition which decomposes to evolve phosphoric acid substantially at the temperatures at which the insulation material has sufficient thermal feedback to sustain its rapid oxidation wherein said composition comprises calcium phosphate or dry powered triple super phosphate or both and at least one other flame retardant compound which decomposes at a temperature different from said phosphate.
A flame retardant for a dry, shredded, cellulosic, thermal insulation material, said retardant comprising a substantially dry, powdered, phosphorous-containing, flame retardant composition which decomposes to evolve phosphoric acid substantially at the temperature at which the insulation material has sufficient thermal feedback to sustain its rapid oxidation wherein said phosphorous containing composition comprises diammonium phosphate and calcium phosphate and wherein said retardant further comprises dry powdered urea.
A flame retardant for a dry, shredded, cellulosic, thermal insulation material, said retardant comprising a substantially dry, powdered, phosphorous-containing, flame retardant composition which decomposes to evolve phosphoric acid substantially at the temperature at which the insulation material has sufficient thermal feedback to sustain its rapid oxidation wherein said retardant comprises substantially 2 parts urea, 1 part diammonium phosphate, 3 parts triple super phosphate and a neutralizing agent.
A flame retardant for a dry, shredded, cellulosic, thermal insulation material, said retardant comprising a substantially dry, powdered, phosphorous-containing, flame retardant composition which decomposes to evolve phosphoric acid substantially at the temperature at which the insulation material has sufficient thermal feedback to sustain its rapid oxidation wherein said retardant comprises substantially 2 parts urea, 4 parts triple superphosphate and a neutralizing agent.
A flame retardant for a dry, shredded, cellulosic thermal insulation material, said retardant comprising a substantially dry, powdered, phosphorous-containing, flame retardant composition which decomposes to evolve phosphoric acid substantially at the temperature at which the insulation material has sufficient thermal feedback to sustain its rapid oxidation wherein said retardant includes urea, calcium carbonate and triple super phosphate and wherein the ratio of urea to the total phosphate compounds is essentially 1:2 and the ratio of calcium carbonate to triple super phosphate is essentially 1:8.
Dependencies are inferred from the claim text.