Water-tube boiler

A water-tube boiler comprising:

• a. an elongated water drum disposed at a lower level and extending generally horizontally along a first longitudinal axis, one end of said water drum being disposed adjacent a front end of said boiler, the other end being disposed adjacent a rear end thereof;
• b. an elongated steam drum disposed at an upper level above said lower level and extending generally horizontally along a second longitudinal axis substantially parallel to said first longitudinal axis, said steam drum being in generally overlying relationship to said water drum;
• c. a plurality of generally C-shaped tubes each having a lower leg portion connected to said water drum and extending generally horizontally therefrom in a direction transverse to said first longitudinal axis, a bight portion extending generally vertically to a level substantially equal to said upper level, and an upper leg portion extending generally horizontally in a direction transverse to said second longitudinal axis toward said steam drum and connected thereto;
• said plurality of C-shaped tubes being disposed in generally parallel, side-by-side relationship and including fin means interconnecting adjacent ones thereof so as to define an elongated, enclosed furnace chamber extending along a longitudinal axis generally parallel to said first and second longitudinal axes;
• d. a plurality of convection tubes, each connected to and extending generally vertically between said steam drum and said water drum, said convection tubes being arranged in a two dimensional array extending along said first and second longitudinal axes and in a direction transverse thereto so as to define an elongated convection section adjacent said furnace chamber;
• the outermost, longitudinally extending row of said convection tubes including fin means interconnecting adjacent ones thereof so as to enclose said convection section;
• further comprising means for separating said convection section and said furnace chamber along a portion of their lengths while defining adjacent the rear ends thereof a flow passage therebetween;
• e. structure disposed adjacent the rear end of said furnace chamber comprising
• i. feeder conduit means disposed adjacent the rear end of said furnace chamber at a level below the lower leg portions of said C-shaped tubes and connected to said water drum;
• ii. a plurality of riser tubes connected to said feeder conduit means and extending generally vertically therefrom to a level above the upper leg portions of said C-shaped tubes, said riser tubes being disposed in generally parallel, side-by-side relationship to as to define a planar tube wall extending across the rear end of said furnace chamber and including fin means interconnecting adjacent ones thereof so as to enclose the rear end of said furnace chamber;
• and
• iii. return conduit means disposed above the upper leg portions of said C-shaped tubes connecting said riser tubes to said steam drum;
• f. means for admitting water to be vaporized to said boiler for flow from said water drum into the lower leg portions of said C-shaped tubes, the lower ends of a first portion of said convection tubes and into said feeder conduit, means and riser tubes, whereby at least a portion of said water is vaporized while passing through said tubes and exits therefrom and into said steam drum, further comprising means for withdrawing said vaporized water from said steam drum;
• a second portion of said convection tubes serving as downcomers to return unvaporized water from said steam drum to said water drum;
• g. front and rear wall means for enclosing the respective front and rear ends of said furnace chamber and convection section;
• h. means for effecting combustion within said furnace chamber whereby heat is transferred to said C-shaped tubes, to those convection tubes disposed immediately adjacent said furnace chamber and to said riser tubes, the resulting products of combustion passing via said flow passage and through said convection section wherein heat is transferred to said convection tubes, further comprising combustion products outlet means for discharging products of combustion from said convection section;
• wherein the improvement comprises
• i. said rear wall means including structure for sealing said planar tube wall with respect to the rear end of said furnace chamber comprising
• i. first serrated plate sealing means comprising generally rectangular, planar, elongated, plate means having a plurality of serrations formed in a first elongated edge portion thereof, said plate means being disposed at a level above the upper leg portions of said C-shaped tubes and extending generally horizontally in a direction transverse to said second longitudinal axis from a point adjacent said steam drum, terminating in an end portion disposed adjacent the vertical wall of said furnace chamber as defined by the bight portions of said C-shaped tubes, each of said riser tubes being in sealing engagement with one of said serrations;
• ii. second serrated plate sealing means comprising generally rectangular, planar, elongated plate means having a plurality of serrations formed in a first elongated edge portion thereof, said plate means being disposed at a level below the lower leg portions of said C-shaped tubes and extending generally horizontally in a direction transverse to said first longitudinal axis from a point adjacent said water drum terminating in an end portion disposed adjacent said vertical wall of said furnace chamber, each of said riser tubes being in sealing engagement with one of said serrations;
• iii. fourth plate sealing means comprising generally rectangular, planar, elongated plate means extending generally vertically between and in sealing engagement with said end portions of said first and second serrated sealing means;
• iv. first, second, and third plate sealing means comprising generally planar plate means extending from sealing engagement with the elongated, non-serrated edge portions of said first and second serrated plate sealing means and one elongated edge portion of said fourth plate sealing means to a position in sealing engagement with the upper, lower and vertical walls of said furnace chamber as defined by respective upper, lower, and bight portions of the C-shaped tubes defining said furnace chamber;
• and
• v. fifth plate sealing means comprising generally rectangular, planar, elongated plate means extending from sealing engagement with the other elongated edge portion of said fourth plate sealing means to a position in sealing engagement with the vertically extending edge of said tube wall adjacent said vertical wall of the furnace chamber, the upper and lower edge portions of said fifth plate sealing means being in sealing engagement with the serrated edge portions of the respective first and second serrated sealing means, whereby a generally rectangular box is formed to seal said planar tube wall with respect to the rear end of said furnace chamber.

A water-tube boiler comprising:

• a. an elongated water drum disposed at a lower level and extending generally horizontally along a first longitudinal axis, one end of said water drum being disposed adjacent a front end of said boiler, the other end being disposed adjacent a rear end thereof;
• b. an elongated steam drum disposed at an upper level above said lower level and extending generally horizontally along a second longitudinal axis substantially parallel to said first longitudinal axis, said steam drum being in generally overlying relationship to said water drum;
• c. a plurality of generally C-shaped tubes each having a lower leg portion connected to said water drum and extending generally horizontally therefrom in a direction transverse to said first longitudinal axis, a bight portion extending generally vertically to a level substantially equal to said upper level, and an upper leg portion extending generally horizontally in a direction transverse to said second longitudinal axis toward said steam drum and connected thereto;
• said plurality of C-shaped tubes being disposed in generally parallel, side-by-side relationship and including fin means interconnecting adjacent ones thereof so as to define an elongated, enclosed furnace chamber extending along a longitudinal axis generally parallel to said first and second longitudinal axes;
• d. a plurality of convection tubes, each connected to and extending generally vertically between said steam drum and said water drum, said convection tubes being arranged in a two dimensional array extending along said first and second longitudinal axes and in a direction transverse thereto so as to define an elongated convection section adjacent said furnace chamber, the outermost, longitudinally extending row of said convection tubes including fin means interconnecting adjacent ones thereof so as to enclose said convection section;
• further comprising means for separating said convection section and said furnace chamber along a portion of their lengths while defining adjacent the rear ends thereof a flow passage therebetween;
• e. structure disposed adjacent the rear end of said furnace chamber comprising
• i. feeder conduit means disposed adjacent the rear end of said furnace chamber at a level below the lower leg portions of said C-shaped tubes and connected to said water drum;
• ii. a plurality of riser tubes connected to said feeder conduit means and extending generally vertically therefrom to a level above the upper leg portions of said C-shaped tubes, said riser tubes being dispo-ed in generally parallel, side-by-side relationship so as to define a planar tube wall extending across the rear end of said furnace chamber and including fin means interconnecting adjacent ones thereof so as to enclose the rear end of said furnace chamber;
• and
• iii. return conduit means disposed above the upper leg portions of said C-shaped tubes connecting said riser tubes to said steam drum;
• f. means for admitting water to be vaporized to said boiler for flow from said water drum into the lower leg portions of said C-shaped tubes, the lower ends of a first portion of said convection tubes and into said feeder conduits, manifold, and riser tubes, whereby at least a portion of said water is vaporized while passing through said tubes and exits therefrom into said steam drum, further comprising means for withdrawing said vaporized water from said steam drum;
• a second portion of said convection tubes serving as downcomers to return unvaporized water from said steam drum to said water drum;
• g. front and rear wall means for enclosing the respective front and rear ends of said furnace chamber and convection section;
• h. means for effecting combustion within said furnace chamber whereby heat is transferred to said C-shaped tubes, to those convection tubes disposed immediately adjacent said furnace chamber and to said riser tubes, the resulting products of combustion passing via said flow passage and through said convection section wherein heat is transferred to said convection tubes;
• further comprising combustion products outlet means for discharging products of combustion from said convection section;
• wherein the improvement comprises
• i. said rear wall means including structure for sealing said tube wall with respect to the rear end of said convection section comprising
• i. sixth plate sealing means extending vertically in a plane generally perpendicular to said first and second longitudinal axes between the rear ends of said water and steam drums in sealing relationship therewith;
• ii. seventh plate sealing means extending vertically in a plane transverse to the plane of said sixth plate sealing between the rear, longitudinally extending end portions of said water and steam drums in sealing relationship therewith, a first vertically extending edge portion of said seventh plate sealing means being in sealing relationship with said sixth plate sealing means and a second vertically extending edge portion thereof being in sealing relationship with the vertically extending edge portion of said tube wall adjacent said convection section.

A water-tube boiler comprising:

• a. an elongated water drum disposed at a lower level and extending generally horizontally along a first longitudinal axis, one end of said water drum being disposed adjacent a front end of said boiler, the other end being disposed adjacent a rear end thereof;
• b. an elongated steam drum disposed at an upper level above said lower level and extending generally horizontally along a second longitudinal axis substantially parallel to said first longitudinal axis, said steam drum being in generally overlying relationship to said water drum;
• c. a plurality of generally C-shaped tubes each having a lower leg portion connected to said water drum and extending generally horizontally therefrom in a direction transverse to said first longitudinal axis, a bight portion extending generally vertically to a level substantially equal to said upper level, and an upper leg portion extending generally horizontally in a direction transverse to said second longitudinal axis toward said steam drum and connected thereto;
• said plurality of C-shaped tubes being disposed in generally parallel, side-by-side relationship and including fin means interconnecting adjacent ones thereof so as to define an elongated, enclosed furnace chamber extending along a longitudinal axis generally parallel to said first and second longitudinal axex;
• d. a plurality of convection tubes, each connected to and extending generally vertically between said steam drum and said water drum, said convection tubes being arranged in a two dimensional array extending along said first and second longitudinal axes and in a direction transverse thereto so as to define an elongated convection section adjacent said furnace chamber, the outermost, longitudinally extending row of said convection tubes including fin means interconnecting adjacent ones thereof so as to enclose said convection section;
• further comprising means for separating said convection section and said furnace chamber along a portion of their lengths while defining adjacent the rear ends thereof a flow passage therebetween;
• e. structure disposed adjacent the rear end of said furnace chamber comprising
• i. feeder conduit means disposed adjacent the rear end of said furnace chamber at a level below the lower leg portions of said C-shaped tubes and connected to said water drum;
• ii. a plurality of riser tubes connected to said feeder conduit means and extending generally vertically therefrom to a level above the upper leg portions of said C-shaped tubes, said riser tubes being disposed in generally parallel, side-by-side relationship and including fin means interconnecting adjacent ones thereof so as to enclose the rear end of said furnace chamber;
• and
• iii. return conduit means disposed above the upper leg portions of said C-shaped tubes connecting said riser tubes to said steam drum.
• f. means for admitting water to be vaporized to said boiler for flow from said water drum into the lower leg portions of said C-shaped tubes, the lower ends of a first portion of said convection tubes and into said feeder conduit means and riser tubes, whereby at least a portion of said water is vaporized while passing through said tubes and exits therefrom into said steam drum, further comprising means for withdrawing said vaporized water from said steam drum;
• a second portion of said convection tubes serving as downcomers to return unvaporized water from said steam drum to said water drum;
• g. front and rear wall means for enclosing the respective front and rear ends of said furnace chamber and convection section;
• h. means for effecting combustion within said furnace chamber whereby heat is transferred to said C-shaped tubes, to those convection tubes disposed immediately adjacent said furnace chamber and to said riser tubes, the resulting products of combustion passing via said flow passage and through said convection section wherein heat is transferred to said convection tubes;
• further comprising combustion products outlet means for discharging products of combustion from said convection section;
• wherein the improvement comprises
• i. a first series of said riser tubes disposed immediately adjacent said convection section extending vertically to a first level above the upper leg portions of said C-shaped tubes, a second series of said riser tubes disposed immediately adjacent said first series extending vertically to a second level above the upper portions of said C-shaped tubes;
• and wherein said return conduit means connecting said riser tubes to said steam drum comprise each riser tube including a first portion extending generally horizontally toward the front end of said boiler, and a second portion extending generally horizontally in a direction transverse to said second longitudinal axis toward said steam drum and connected thereto, the first and second portions of the riser tubes in each of said first and second series being parallel to one another and of increasing length within each series in a direction away from said convection section, whereby the first and second portions of the riser tubes in each series lie in nested relationship;
• the second portions of the riser tubes of said first and second series being in generally vertically spaced relationship with respect to each other.

A water-tube boiler comprising:

• a. an elongated water drum disposed at a lower level and extending generally horizontally along a first longitudinal axis, one end of said water drum being disposed adjacent a front end of said boiler, the other end being disposed adjacent a rear end thereof;
• b. an elongated steam drum disposed at an upper level above said lower level and extending generally horizontally along a second longitudinal axis substantially parallel to said first longitudinal axis, said steam drum being in generally overlying relationship to said water drum;
• c. a plurality of generally C-shaped tubes each having a lower leg portion connected to said water drum and extending generally horizontally therefrom in a direction transverse to said first longitudinal axis, a bight portion extending generally vertically to a level substantially equal to said upper level, and an upper leg portion extending generally horizontally in a direction transverse to said second longitudinal axis toward said steam drum and connected thereto;
• said plurality of C-shaped tubes being disposed in generally parallel, side-by-side relationship and including fin means interconnecting adjacent ones thereof so as to define an elongated, enclosed furnace chamber extending along a longitudinal axis generally parallel to said first and second longitudinal axes;
• d. a plurality of convection tubes, each connected to and extending generally vertically between said steam drum and said water drum, said convection tubes being arranged in a two dimensional array extending along said first and second longitudinal axes and in a direction transverse thereto so as to define an elongated convection section adjacent said furnace chamber, the outermost, longitudinally extending row of said convection tubes including fin means interconnecting adjacent ones thereof so as to enclose said convection section;
• further comprising means for separating said convection section and said furnace chamber along a portion of their lengths while defining adjacent the rear ends thereof a flow passage therebetween;
• e. structure disposed adjacent the rear end of said furnace comprising
• i. a manifold disposed adjacent the rear end of said furnace chamber at a level below the lower leg portions of said C-shaped tubes and extending generally horizontally in a direction transverse to said first longitudinal axis;
• ii. a plurality of feeder conduits disposed below the lower leg portions of said C-shaped tubes and connected between said water drum and said manifold;
• iii. a plurality of riser tubes connected to said manifold and extending generally vertically therefrom to a level above the upper leg portions of said C-shaped tubes, said riser tubes being disposed in generally parallel, side-by-side relationship and including fin means interconnecting adjacent ones thereof so as to enclose the rear end of said furnace chamber;
• and
• iv. return conduit means disposed above the upper leg portions of said C-shaped tubes connecting said riser tubes to said steam drum;
• f. means for admitting water to be vaporized to said boiler for flow from said water drum into the lower leg portions of said C-shaped tubes, the lower ends of a first portion of said convection tubes and into said feeder conduits, manifold, and riser tubes, whereby at least a portion of said water is vaporized while passing through said tubes and exits therefrom into said steam drum, further comprising means for withdrawing said vaporized water from said steam drum;
• a second portion of said convection tubes serving as downcomers to return unvaporized water from said steam drum to said water drum;
• g. front and rear wall means for enclosing the respective front and rear ends of said furnace chamber and convection section;
• h. means for effecting combustion within said furnace chamber whereby heat is transferred to said C-shaped tubes, to those convection tubes disposed immediately adjacent said furnace chamber and to said riser tubes, the resulting products of combustion passing via said flow passage and through said convection section wherein heat is transferred to said convection tubes;
• further comprising combustion products outlet means for discharging products of combustion from said convection section;
• wherein the improvement comprises
• i. said feeder conduits comprising at least first, second, and third feeder conduits, said second feeder conduit being longer than the first feeder conduit, and the third feeder conduit being longer than the second feeder conduit;
• said first, second, and third feeder conduits being connected to said manifold at respective first, second, and third adjacent points spaced along the length thereof with the distance between said first and second points being greater than the distance between said second and third points, whereby even distribution of water to said manifold and riser tubes is provided.

A water-tube boiler comprising:

• a. an elongated water drum disposed at a lower level and extending generally horizontally along a first longitudinal axis, one end of said water drum being disposed adjacent a front end of said boiler, the other end being disposed adjacent a rear end thereof;
• b. an elongated steam drum disposed at an upper level above said lower level and extending generally horizontally along a second longitudinal axis substantially parallel to said first longitudinal axis, said steam drum being in generally overlying relationship to said water drum;
• c. a plurality of generally C-shaped tubes each having a lower leg portion connected to said water drum and extending generally horizontally therefrom in a direction transverse to said first longitudinal axis, a bight portion extending generally vertically to a level substantially equal to said upper level, and an upper leg portion extending generally horizontally in a direction transverse to said second longitudinal axis toward said steam drum and connected thereto;
• said plurality of C-shaped tubes being disposed in generally parallel, side-by-side relationship and including fin means interconnecting adjacent ones thereof so as to define an elongated, enclosed furnace chamber extending along a longitudinal axis generally parallel to said first and second longitudinal axes;
• d. a plurality of convection tubes, each connected to and extending generally vertically between said steam drum and said water drum, said convection tubes being arranged in a two dimensional array extending along said first and second longitudinal axes and in a direction transverse thereto so as to define an elongated convection section adjacent said furnace chamber;
• the outermost longitudinally extending row of said convection tubes including fin means interconnecting adjacent ones thereof so as to enclose said convection section;
• further comprising means for separating said convection section and said furnace chamber along a portion of their lengths while defining adjacent the rear ends thereof a flow passage therebetween;
• e. means for admitting water to be vaporized to said boiler for flow from said water drum into the lower leg portions of said C-shaped tubes and the lower ends of a first portion of said convection tubes whereby at least a portion of said water is vaporized while passing through said tubes and exits therefrom into said steam drum, further comprising means for withdrawing said vaporized water from said steam drum;
• a second portion of said convection tubes serving as downcomers to return unvaporized water from said steam drum to said water drum;
• f. front and rear wall means for enclosing respective front and rear ends of said furnace chamber and convection section, said front wall means including a generally planar front end plate overlying and enclosing at least the front end of said convection section;
• g. means for effecting combustion within said furnace chamber whereby heat is transferred to said C-shaped tubes and to those convection tubes disposed immediately adajcent said furnace chamber;
• the resulting products of combustion passing via said flow passage and through said convection section wherein heat is transferred to said convection tubes;
• wherein the improvement comprises combustion products outlet means for discharging products of combustion from said convection section comprising
• h. frame means defining an opening therethrough and adapted for connection to an exhaust stack, said frame means overlying a portion of the outermost row of said convection tubes disposed adjacent the front end of said convection section and which do not include fin means interconnecting adjacent ones thereof, said frame means including a vertically extending first edge portion in sealing engagement with and at least partially supported by said generally planar front end plate;
• and
• i. sealing means for sealing the remaining edge portions of frame means with respect to said convection section.