Copolymer solution consisting of acrylic resin, process for its manufacture and the use thereof in reactive lacquers
AssigneeHoechst Aktiengesellschaft
InventorHorst Dalibor
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Abstract
The present invention relates to a special copolymer solution consisting of acrylic resin containing 70 to 90% by weight of copolymer solids and 10 to 30% by weight of solvent. The invention also relates to a process for the manufacture of the copolymers which are present in the copolymer solution; additionally, the invention relates to the use of the copolymer solution for the manufacture of coating compositions for lacquer systems of low solvent content which contain polyisocyanates and which contain the copolymer manufactured according to the invention as a resin component which carries hydroxyl groups.
Claims10
Copolymer solution consisting of A) 10 to 30% by weight of inert organic solvent and B) 70 to 90% by weight of copolymers which have been manufactured by heating to 150.degree. to 180.degree. C., in the presence of mixtures of diacyl peroxides or peresters and alkyl hydroperoxides or dialkyl peroxides as the polymerisation initiators, a mixture of inert solvents having a boiling range of 150.degree. to 180.degree. C. and the component to be esterified, that is to say a) 5- 24% by weight of glycidyl esters of .alpha.-alkylalkanemonocarboxylic acids and/or .alpha.,.alpha.-dialkylalkanemonocarboxylic acids of the following empirical formula C.sub.12-14 H.sub.20-26 O.sub.3, or a mixture of glycidyl esters of .alpha., .alpha.-dialkylalkanemonocarboxylic acids having a content up to about 10 percent by weight of the mixture of glycidyl esters of .alpha.-alkylalkanemonocarboxylic acids of the said empirical formula, the mixture having an epoxide equivalent of 240 to 250, with the slow, uniform addition of b) 12- 30% by weight of hydroxyethyl acrylate and/or hydroxyethyl methacrylate, c) 1- 10% by weight of acrylic acid, d.sub.1) 20-50% by weight of styrene and d.sub.2) 5- 35% by weight of methyl methacrylate, the components a, b, c, d.sub.1 and d.sub.2 having been employed in such quantities that their sum adds up to 100% by weight and the polymerisation and condensation reactions proceeding simultaneously and jointly and the additional condition applying that the components a, b and c have been employed in such quantities that the copolymers have a hydroxyl group content of 3.5 to 6.5% by weight, it being necessary that the components A and B add up to 100% by weight.
Process for the manufacture, in organic solvents, of copolymers which are soluble in organic solvents, by copolymerisation of alkyl acrylates, hydroxyalkyl acrylates, styrene and an .alpha.,.beta.-unsaturated carboxylic acid with simultaneous esterification by glycidyl esters of .alpha.-alkylalkanemonocarboxylic acids and/or .alpha.,.alpha.-dialkylalkanemonocarboxylic acids, by heating in the presence of polymerisation initiators, characterised in that a mixture consisting of (A) 10 to 30% by weight of inert organic solvents which are customary in the lacquer industry and (B) 90 to 70% by weight of a reaction mixture consisting of the components a, b, c, d.sub.1 and d.sub.2 is reacted, the inert organic solvent and the components to be esterified, that is to say (a) 5-24% by weight of glycidyl esters of .alpha.-alkylalkanemonocarboxylic acids and/or .alpha.,.alpha.-dialkylalkanemonocarboxylic acids of the following empirical formula C.sub.12-14 H.sub.20-26 O.sub.3 +), being heated to 165.degree. to 180.degree. C. and a mixture consisting of (b) 12-30% by weight of hydroxyethyl acrylate and/or hydroxyethyl methacrylate, (c) 1-10% by weight of acrylic acid, (d.sub.1) 20-50% by weight of styrene and (d.sub.2) 5-35% by weight of methyl methacrylate, the components a, b, c, d.sub.1 and d.sub.2 being employed in such quantities that their sum adds up to 100% by weight, being added slowly and uniformly, in the presence of mixtures of diacyl peroxides or peresters and alkyl hydroperoxides or dialkyl peroxides as the polymerisation initiators, and, in the course thereof, the temperature being kept between 165.degree. C. at the start and 180.degree. C. at the end, until the solids content of the solution has reached the theoretical value of between 70 and 80% by weight, the polymerisation and condensation reactions proceeding simultaneously and jointly and the additional condition applying that the components a, b and c are employed in such quantities that the copolymers have a hydroxyl group content of 3.5 to 6.5% by weight. .sup.(+) Preferably a mixture of glycidyl esters of .alpha.,.alpha.-dialkylalkanemonocarboxylic acids having a minor content (up to about 10% by weight of the mixture) of glycidyl esters of .alpha.-alkylalkanemonocarboxylic acids of the said empirical formula, the mixture having an epoxide equivalent of 240 to 250.
Dependencies are inferred from the claim text.