Method of producing a viscous flowable pressure-compensating fitting composition from hollow thermoplastic microblends with the use of high frequency heating and dispensing the composition into a sealable, flexible, protective enclosure means

The method of rapidly heat-expanding by radiation-heating in liquid medium, discrete, hollow, monocellular, expandable microbeads having a thermoplastic resinous shell and thermally-responsive, occluded, organic liquid blowing agent therein, to effect essentially full, or fuller nondestructive, rapid expansion of the microbeads, which comprises:

• (a) preparing a selectively vented, expansion system of said microbeads in a temperature-compensating liquid medium having first and second different liquid materials not identically susceptible to heating in the presence of a high frequency electrical field,
• (i) said first liquid material is characterized by readily absorbing high frequency electrical energy from a heat-generating, high frequency electrical field and by having and thereupon rapidly reaching a prevailing boiling point within said system in the vicinity of the expansion temperature of said microbeads and which, upon being rapidly boiled and essentially escaping by being vented from the system, effects a cooling action on the microbeads,
• (ii) said second liquid material is characterized by having a prevailing boiling point within said system in excess of that of said first liquid material and providing within the system and upon said venting of first liquid material from the system, a heat sink for the microbeads, and
• (iii) said expandable microbeads being characterized by sufficiently absorbing high frequency energy from a heat-generating, high frequency electrical field so as to be heated, followed by the heated microbeads being subjected to said cooling action effected by first liquid material being rapidly boiled and vented from the system, followed by the heated microbeads being subjected to said heat sink provided by said second liquid material;
• (b) subjecting said system to radiation-heating by a heat-generating, high frequency electrical field of frequency and duration sufficient to rapidly expand said microbeads within the system while said first and second liquid materials maintain the temperature of the microbeads contained therein in the vicinity of their expansion temperature, so that said radiation-heating effectively heats said liquid medium and microbeads within the system, whereupon said first liquid material rapidly attains its prevailing boiling point in the vicinity of the expansion temperature of the heated microbeads, said first liquid material rapidly boils and essentially escapes by being vented from the system and thereby effects a cooling action on the heated microbeads and consequently maintains their temperature in the vicinity of their expansion temperature, the liquid medium remaining and present in the system during said vented escape of first liquid material having a substantially constant temperature, and said second liquid material remains in the system following the rapid vented escape of first liquid material and consequently maintains the temperature of the heated microbeads in the vicinity of their expansion temperature by effecting a cooling action on heated microbeads by providing a heat sink which prevents heated microbeads contained therein from being heated to a temperature sufficiently high so as to cause them to melt or fuse together, or to be destroyed, while also providing for any continued expansion of heated microbeads at a temperature in the vicinity of their expansion temperature;
• said expansion of the microbeads by radiation-heating being rapidly effected and maintained at a temperature in the vicinity of the expansion temperature of the microbeads by means of the individual shells thereof rapidly being heat-softened and thermally-responsive, organic liquid blowing agent occluded therein exerting an expanding pressure thereon, to effect essentially full, or fuller, but non-destructive, rapid expansion of the microbeads at a temperature in the vicinity of their expansion temperature;
• and,
• (c) selectively discontinuing said radiation-heating to provide said heat-expanded microbeads in second liquid material.

The method of producing viscous, flowable, pressure-compensating fitting composition having therein, a discontinuous phase of discrete, lightweight, sturdy, resilient, hollow, thermoplastic, resinous, in situ heat-expanded microbeads formed by rapidly heat-expanding by radiation-heating in liquid medium, discrete, hollow, expandable microbeads having a thermoplastic resinous shell and thermally-responsive blowing agent contained therein, which method comprises:

• (a)preparing a selectively vented, expansion system of discrete, hollow, expandable microbeads having a thermoplastic resinous shell and thermally-responsive blowing agent contained therein, wherein said microbeads are in a temperature-compensating liquid medium having first and second different liquid materials not identically susceptible to heating in the presence of a high-frequency electrical field,
• (i) said first liquid material comprises water and is characterized by readily absorbing high frequency electrical energy from a heat-generating, high frequency electrical field and by having and thereupon rapidly reaching a prevailing boiling point within said system in he vicinity of the expansion temperature of said microbeads and which, upon being rapidly boiled and essentially escaping by being vented from the system, effects a cooling action on the microbeads,
• (ii) said second liquid material comprises a member of the group consisting of (1) oil and (2) oil and wax, and is characterized by having a prevailing boiling point witin said system in excess of that of said first liquid material and providing within the system and upon said venting of first liquid material from the system, a heat sink for the microbeads, and
• (iii) said expandable microbeads being characterized by sufficiently absorbing high frequency energy from a heat-generating, high frequency electrical field so as to be heated, followed by the heated microbeads being subjected to said cooling action effected by first liquid material being rapidly boiled and vented from the system, followed by the heated microbeads being subjected to said heat sink provided by said second liquid material;
• (b) subjecting said system to radiation-heating by a heat-generating, high frequency electrical field of frequency and duration sufficient to rapidly expand said microbeads within the system while said first and second liquid materials maintain the temperature of the microbeads contained therein in the vicinity of their expansion temperature, so that said radiation-heating effectively heats said liquid medium and microbeads within the system, whereupon said first liquid material rapidly attains its prevailing boiling point in the vicinity of the expansion temperature of the heated microbeads, said first liquid material rapidly boils and essentially escapes by being vented from the system and thereby effects a cooling action on the heated mirobeads and consequently maintains their temperature in the vicinity of their expansion temperature, the liquid medium remaining and present in the system during the rapid vented escape of first liquid material having a substantially constant temperature, and said second liquid material remains in the system following said vented escape of first liquid material and consequently maintains the temperature of the heated microbeads in the vicinity of their expansion temperature by effecting a cooling action on heated microbeads by providing a heat sink which prevents heated microbeads contained therein from being heated to a temperature sufficiently high so as to cause them to melt or fuse together, or to be destroyed, while also providing for any continued expansion of heated microbeads at a temperature in the vicinity of their expansion temperature;
• said expansion of the microbeads by radiation-heating being rapidly effected and maintained at a temperature in the vicinity of the expansion temperature of the microbeads by means of the individual shells thereof rapidly being heat-softened and thermally-responsive blowing agent contained therein exerting an expanding pressure thereon to effect good, but nondestructive, rapid expansion of the microbeads at a temperature in the vicinity of their expansion temperature;
• and,
• (c) selectively discontinuing said radiation-heating to provide said heat-expanded microbeads in second liquid material and threupon producing pressure-compensating fitting composition which is characterized by having a viscous, flowable, continuous phase comprising wax and oil, and having therein, a discontinuous phase of discrete, lightweight, sturdy, resilient, hollow, thermoplastic, resinous, in situ heat-expanded microbeads.

The method of producing viscous, flowable, pressure-compensating fitting composition having therein, a discontinuous phase of discrete, lightweight, sturdy, resilient, hollow, monocellular, thermoplastic, resinous, in situ heat-expanded microbeads formed by rapidly heat-expanding by radiation-heating in liquid medium, discrete, hollow, expandable microbeads having a thermoplastic resinous shell and thermally-responsive blowing agent contained therein, which method comprises:

• (a) preparing a selectively vented, expansion system of discrete, hollow, monocellular, expandable microbeads having a thermoplstic resinous shell and thermally-responsive blowing agent contained therein, wherein said microbeads are in a temperature-compensating liquid medium having first and second fifferent liquid materials not identically susceptible to heating in the presence of a high-frequency electrical field,
• (i) said first liquid material comprises water and is characterized by readily absorbing high frequency electrical energy from a heat-generating, high frequency electrical field and by having and thereupon rapidly reaching a prevailing boiling point within said system in the vicinity of the expansion temperature of said microbeads and which, upon being rapidly boiled and essentially escaping by being vented from the system, effects a cooling action on the microbeads,
• (ii) said second liquid material comprises a member of the group consisting of (1) oil and (2) oil and wax, and is characterized by having a prevailing boiling point within said system in excess of that of said first liquid material and providing within the system and upon said venting of first liquid material from the system, a heat sink for the microbeads, and
• (iii) said expandable microbeads being characterized by sufficiently absorbing high frequency energy from a heat-generating, high frequency electrical field so as to be heated, followed by the heated microbeads being subjected to said cooling action effected by first liquid material being rapidly boiled and vented from the system, followed by the heated microbeads being subjected to said heat sink provided by said second liquid material;
• (b) subjecting said system to radiation-heating by a heat-generating, high frequency electrical field of frequency and duration sufficient to rapidly expand said microbeads within the system while said first and second liquid materials maintain the temperature of the microbeads contained therein in the vicinity of their expansion temperature, so that said radiation-heating effectively heats said liquid medium and microbeads within the system, whereupon said first liquid material rapidly attains its prevailing boiling point in the vicinity of the expansion temperature of the heated microbeads, said first liquid material rapidly boils and essentially escapes by being vented from the system and thereby effects a cooling action on the heated microbeads and consequently maintains their temperature in the vicinity of their expansion temperature, the liquid medium remaining and present in the system during said vented escape of first liquid material having a substantially constant temperature, and said second liquid material remains in the system following the rapid vented escape of first liquid material and consequently maintains the temperature of the heated microbeads in the vicinity of their expansion temperature by effecting a cooling action on heated microbeads by providing a heat sink which prevents heated microbeads contained threin from being heated to a temperature sufficiently high so as to cause them to melt or fuse together, or to be destroyed, while also providing for any continued expansion of heated microbeads at a temperature in the vicinity of their expansion temperature;
• said expansion of the microbeads by radiation-heating being rapidly effected and maintained at a temperature in the vicinity of the expansion temperature of the microbeads by means of the individual shells thereof rapidly being heat-softened and thermally-responsive blowing agent contained therein exerting an expanding pressure thereon to effect good, but nondestructive, rapid expansion of the microbeads at a temperature in the vicinity of their expansion temperature;
• (c) selectively discontinuing said radiation-heating to provide said heat-expanded microbeads in second liquid material;
• and,
• (d) selectively adding thereto, liquid material frm the group consisting of (1) oil, (2) wax, and (3) wax and oil, to provide pressure-compensating fitting composition which is characterized by having a viscous, flowable, continuous phase comprising wax and oil, and having therein, a discontinuous phase of discrete, lightweight, sturdy, resilient, hollow, monocellular, thermoplastic, resinous, in situ heat-expanded microbeads.

The method of producing and dispensing into sealable, flexible, protective enclosure means, viscous, flowable, pressure-compensating fitting composition having therein, a discontinuous phase of discrete, lightweight, sturdy, resilient, hollow, thermoplastic, resinous, in situ heat-expanded microbeads formed by rapidly heat-expanding by radiation-heating in liquid medium, discrete, hollow, expandable microbeads having a thermoplastic resinous shell and thermally-responsive blowing agent contained therein, which method comprises:

• (a) preparing a selectively vented, expansion system of discrete, hollow, expandable microbeads having a thermoplastic resinous shell and thermally-responsive blowing agent contained therein, wherein said microbeads are in a temperature-compensating liquid medium having first and second different liquid materials not identically susceptible to heating in the presence of a high-frequency electrical field,
• (i) said first liquid material comprises water and is characterized by readily absorbing high frequency electrical energy from a heat-generating, high frequency electrical field and by having and thereupon rapidly reaching a prevailing boiling point within said system in the vicinity of the expansion temperature of said microbeads and which, upon being rapidly boiled and essentially escaping by being vented from the system, effects a cooling action on the microbeads,
• (ii) said second liquid material comprises a member of the group consisting of (1) oil and (2) oil and wax, and is characterized by having a prevailing boiling point within said system in excess of that of said first liquid material and providing within the system and upon said venting of first liquid material from the system, a heat sink for the microbeads, and
• (iii) said expandable microbeads being characterized by sufficiently absorbing high frequency energy from a heat-generating, high frequency electrical field so as to be heated, followed by the heated microbeads being subjected to said cooling action effected by first liquid material being rapidly boiled and vented from the system, followed by the heated microbeads being subjected to said heat sink provided by said second liquid material;
• (b) subjecting said system to radiation-heating by a heat-generating, high frequency electrical field of frequency and duration sufficient to rapidly expand said microbeads within the system while said first and second liquid materials maintain the temperature of the microbeads contained therein in the vicinity of their expansion temperature, so that said radiation-heating effectively heats said liquid medium and microbeads within the system, whereupon said first liquid material rapidly attains its prevailing boiling point in the vicinity of the expansion temperature of the heated microbeads, said first liquid material rapidly boils and essentially escapes by being vented from the system and thereby effects a cooling action on the heated microbeads and consequently maintains their temperature in the vicinity of their expansion temperature, the liquid medium remaining and present in the system during said vented escape of first liquid material having a substatantially constant temperature, and said second liquid material remains in the system following the rapid vented escape of first liquid material and consequently maintains the temperature of the heated microbeads in the vicinity of their expansion temperature by effecting a cooling action on heated microbeads by providing a heat sink which prevents heated microbeads contained therein from being heated to a temperature sufficiently high so as to cause them to melt or fuse together, or to be destroyed, while also providing for any continued expansion of heated microbeads at a temperature in the vicinity of their expansion temperature;
• said expansion of the microbeads by radiation-heating being rapidly effected and maintained at a temperature in the vicinity of the expansion temperature of the microbeads by means of the individual shells thereof rapidly being heat-softened and thermally-responsive blowing agent contained therein exerting an expanding pressure thereon to effect good, but nondestructive, rapid expansion of the microbeads at a temperature in the vicinity of their expansion temperature;
• (c) selectively discontinuing said radiation-heating to provide said heat-expanded microbeads in second liquid material and thereupon producing pressure-compensating fitting composition which is characterized by having a viscous, flowable, continuous phase comprising wax and oil, and having therein, a discontinuous phase of discrete, lightweight, sturdy, resilient, hollow, thermoplastic, resinous, in situ heat-expanded microbeads;
• (d) delivering said fitting composition to volumetric dispensing means at an elevated temperature sufficient to facilitate its flow to and from said dispensing means;
• and,
• (e) selectively dispensing a desired volume of said fitting composition from said dispensing means into sealable, flexible, protective enclosure means.

The method of producing and dispensing into sealable, flexible, protective enclosure means, viscous, flowable, pressure-compensating fitting composition having therein, a discontinuous phase of discrete, lightweight, sturdy, resilient, hollow, monocellular, thermoplastic, resinous, in situ heat-expanded microbeads formed by rapidly heat-expanding by radiation-heating in liquid medium, discrete, hollow, expandable microbeads having a thermoplastic resinous shell and thermally-responsive blowing agent contained therein, which method comprises:

• (a) preparing a selectively vented, expansion system of discrete, hollow, monocellular, expandable microbeads having a thermoplastic resinous shell and thermally-responsive blowing agent contained therein, wherein said microbeads are in a temperature-compensating liquid medium having first and second different liquid materials not identically susceptible to heating in the presence of a high-frequency electrical field,
• (i) said first liquid material comprises water and is characterized by readily absorbing high frequency electrical energy from a heat-generating, high frequency electrical field and by having and thereupon rapidly reaching a prevailing boiling point within said system in the vicinity of the expansion temperature of said microbeads and which, upon being rapidly boiled and essentially escaping by being vented from the system, effects a cooling action on the microbeads,
• (ii) said second liquid material comprises a member of the group consisting of (1) oil and (2) oil and wax, and is characterized by having a prevailing boiling point within said system in excess of that of said first liquid material and providing within the system and upon said venting of first liquid material from the system, a heat sink for the microbeads, and
• (iii) said expandable microbeads being characterized by sufficiently absorbing high frequency energy from a heat-generating, high frequency electrical field so as to be heated, followed by the heated microbeads being subjected to said cooling action effected by first liquid material being rapidly boiled and vented from the system, followed by the heated microbeads being subjected to said heat sink provided by said second liquid material;
• (b) subjecting said system to radiation-heating by a heat-generating, high frequency electrical field of frequency and duration sufficient to rapidly expand said microbeads within the system while said first and second liquid materials maintain the temperature of the microbeads contained therein in the vicinity of their expansion temperature, so that said radiation-heating effectively heats said liquid medium and microbeads within the system, whereupon said first liquid material rapidly attains its prevailing boiling point in the vicinity of the expansion temperature of the heated microbeads, said first liquid material rapidly boils and essentially escapes by being vented from the system and thereby effects a cooling action on the heated microbeads and consequently maintains their temperature in the vicinity of their expansion temperature, the liquid medium remaining and present in the system during said vented escape of said first liquid material having a substantially constant temperature, and said second liquid material remains in the system following the rapid vented escape of first liquid material and consequently maintains the temperature of the heated microbeads in the vicinity of their expansion temperature by effecting a cooling action on heated microbeads by providing a heat sink which prevents heated microbeads contained therein from being heated to a temperature sufficiently high so as to cause them to melt or fuse together, or to be destroyed, while also providing for any continued expansion of heated microbeads at a temperature in the vicinity of their expansion temperature;
• said expansion of the microbeads by radiation-heating being rapidly effected and maintained at a temperature in the vicinity of the expansion temperature of the microbeads by means of the individual shells thereof rapidly being heat-softened and thermally-responsive blowing agent contained therein exerting an expanding pressure thereon to effect good, but nondestructive, rapid expansion of the microbeads at a temperature in the vicinity of their expansion temperature;
• (c) selectively discontinuing said radiation-heating to provide said heat-expanded microbeads in second liquid material;
• (d) selectively adding thereto, liquid material from the group consisting of (1) oil, (2) wax, and (3) wax and oil, to provide pressure-compensating fitting composition which is characterized by having a viscous, flowable, continuous phase comprising wax and oil, and having therein, a discontinuous phase of discrete, lightweight, sturdy, resilient, hollow, monocellular, thermoplastic, resinous, in situ heat-expanded microbeads;
• (e) delivering said fitting composition to volumetric dispensing means at an elevated temperature sufficient to facilitate its flow to and from said dispensing means;
• and,
• (f) selectively dispensing a desired volume of said fitting composition from said dispensing means into sealable, flexible, protective enclosure means.