Multilevel embossing by printing with a reactive monomer
AssigneeArmstrong Cork Company
InventorJack H. Witman
Life of this patent
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AssigneeArmstrong Cork Company
InventorJack H. Witman
Estimating the term…
An improvement in the process for producing a decorative surface covering having a multilevel embossed wear surface wherein, a layer of vinyl chloride resin dryblend which may be foamable or unfoamable, and which contains a polymerizable monomer having at least two olefinically unsaturated sites is formed. After sintering to achieve a solid but porous layer having substantial voids throughout, a plurality of resinous ink compositions, formulated to produce varying degrees of elevation in the final product, are applied in a design. Among the inks used are non-monomer-containing ink compositions which may include foamable and non-foamable inks and which may or may not include a catalyst for the monomer in the dryblend. The improvement of this invention comprises the inclusion in the plurality of inks printed in a design on the monomer-containing dryblend layer of an ink containing the same polymerizable monomer as that in the dryblend, and a catalyst for the monomer. Upon subsequent heat and fusion, the areas to which the inks containing the monomer and/or the catalyst for the monomer were applied will have a different height and surface texture from those produced by the other inks and from that of surrounding regions where no ink was applied; thus producing an embossed textured effect.
A decorative surface covering comprising a base layer of fused, dryblend containing polymerized monomer therein, a plurality of fused ink-containing regions at least one of which extends upwardly from within said base layer to a point of elevation above the surface thereof, at least one of said ink-containing regions containing said monomer in cross-linked condition in both the ink and the dryblend, and at least one of the remainder of said plurality of ink-containing regions being free of said cross-linked monomer, whereby embossed wear surface areas are achieved which differ in elevation and surface texture.
In the process for producing a decorative surface covering having a multilevel embossed wear surface comprising
Dependencies are inferred from the claim text.