Emulsion polymerization in the presence of lignosulfonate salt
AssigneeUniroyal, Inc.
InventorsRobert H. McCoy, Woodrow W. White
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Abstract
Polymer latex (e.g., butadiene-styrene-itaconic acid copolymer latex) resulting from aqueous emulsion polymerization in the presence of conventional anionic emulsifying agent (e.g., dodecyl benzene sulfonate) has increased particle size and improved stability if a lignosulfonate salt (e.g., sodium lignosulfonate) is further employed as an emulsion modifier in the emulsion polymerization process. The resulting latex is useful for carpet scrim application.
Claims20
An improved emulsion polymerization process for preparing a polymer latex comprising polymerizing an emulsion polymerizable ethylenically unsaturated monomeric material in an aqueous medium in the presence of an emulsion polymerization catalyst for said monomeric material, and in the presence of an anionic principal emulsifying agent, the improvement comprising including a water-soluble lignosulfonate salt as an emulsion modifier.
An emulsion polymerization process for preparing a rubber latex comprising agitating, at a temperature of from 5.degree. to 80.degree. C, a mixture of water and monomeric material selected from conjugated dienes with or without at least one copolymerizable monoethylenically unsaturated monomer, in the presence of an emulsion polymerization catalyst for said monomeric material in an amount effective to catalyze the polymerization of said monomeric material, and in the presence of from 0.1 to 6 parts, per 100 parts by weight of said monomeric material, of a water-soluble lignosulfonate salt as an emulsion modifier, and from 0.1 to 3 parts, per 100 parts by weight of said monomeric material, of a different anionic principal emulsifying agent, resulting in a stable rubber latex having a particle size of from 500 to 5,000 Angstroms average diameter as determined by turbidity measurement.
An emulsion polymerization process for preparing a rubber latex comprising agitating, at a temperature of from 5.degree. to 80.degree. C, a mixture of water and monomeric material comprising a conjugated diene, a copolymerizable vinyl aryl monomer and a copolymerizable monoethylenically unsaturated carboxylic acid, at a pH of 2 to 3.5, in the presence of an emulsion polymerization catalyst for said monomeric material in an amount effective to catalyze the polymerization of said monomeric material, and in the presence of from 0.2 to 5 parts, per 100 parts by weight of said monomeric material, of a water-soluble lignosulfonate alkali metal or alkaline earth metal salt as an emulsion polymerization modifier and from 0.5 to 1.5 parts, per 100 parts by weight of said monomers, of a different anionic principal emulsifying agent, resulting in a stable rubber latex having a particle size of from 1,000 to 3,000 Angstroms average diameter as determined by turbidity measurement.
Dependencies are inferred from the claim text.