Quilted material mending system
AssigneeLouisville Bedding Company
InventorNorman E. Elsas
Life of this patent
Estimating the term…
Loading patent…
AssigneeLouisville Bedding Company
InventorNorman E. Elsas
Estimating the term…
Elongated quilted webs which have line out flaws are moved from a first container at high speed in a downward direction in front of an operator, then laterally through a sewing station toward the operator, then downwardly away from the operator to a second container. When a flaw in the web is detected by the operator as the web moves at inspection speed in a downward direction toward the sewing station, the operator allows the flaw to move through the sewing station and then stops the movement of the web. The operator then reverses the direction of movement of the web so that the flaw moves back through the sewing station at sewing speed where one of several sewing machines which is closest to the flaw is energized at the sewing station and operates concurrently with the movement of the web to sew through the web. The operator moves the sewing machines in unison back and forth across the direction of movement of the web so that the sewing machine in operation can follow the path of the flaw and the proper pattern can be sewn into the quilted web.
A method of inspecting and mending an elongated quilted web comprising the steps of moving the web along its length from a container at a first speed along a path first through a downwardly extending portion of the path adjacent a sewing station so that the web can be visually inspected from the sewing station then along its length in a first lateral direction through the sewing station until a flaw in the web has moved beyond the sewing station, stopping the web movement, moving the portion of the web having the flaw in the opposite direction back through the sewing station at a second speed slower than the first speed while the portion of the web in the downwardly extending portion of the path remains stopped, sewing through the portion of the web having the flaw with one of a plurality of sewing means at the sewing station as the web is moved along its path back through the sewing station at the slower speed, and moving all of the sewing means in unison across the movement of the web during the sewing step in the mending of the web.
Apparatus for inspecting and mending elongated quilted webs or the like comprising a sewing station, means for moving a web in one direction along its length at a high speed first in a downward direction from a level higher than the sewing station toward the level of the sewing station and then laterally through said sewing station and for moving the web in the reverse direction along its length at a slower speed back through the sewing station, track means extending across the direction of movement of the web, sewing means positioned at said sewing station for sewing through the web, said sewing means comprising at least two sewing heads and stitch locking assemblies mounted on said track means, means for operating one of said sewing heads and stitch locking means in unison, and winch means connected to said sewing means for moving said sewing means along said track back and forth across the length of the web.
Apparatus for mending quilted webs or the like comprising rectilinear track means, a framework mounted on and movable along the length of said track means, means for moving said framework along said track means, and web guide means for moving a web from a supply along a path first in a downward direction so that the web can be visually inspected and then in a lateral direction through said framework at a first speed in a direction normal to the length of said track means and for moving the web in the opposite direction along the path through the framework at a second speed slower than the first speed, sewing means supported by said framework and including at least two sewing machines each comprising a sewing head located on one side of the path of the web and a stitch locking means located on the other side of the path of the web, drive means for said all of the sewing heads and stitch locking means located at the edge of the path of the web and arranged to drive said sewing heads and stitch locking means in unison.
Apparatus for mending quilted webs or the like comprising a first container, a second container, a sewing station, an operator's station adjacent said sewing station, guide means for guiding a web from said first container at a first speed in a downward direction on one side of the sewing station, then laterally in one direction through the sewing station toward said operator's station and then to said second container and for guiding the web in the opposite direction back through the sewing station away from the operator's station, at a second speed slower than the first speed, rectilinear track means, a framework mounted on and movable along said track means, at least two sewing means mounted on said framework at said sewing station, and means for urging said framework along said rectilinear track means back and forth across the direction of movement of the web so that the sewing means move in unison across the direction of movement of the web.
Dependencies are inferred from the claim text.