Structural building element
AssigneeHiatt-Larson Corporation
InventorsCarl C. Hiatt, Nils F. Larson
Life of this patent
Estimating the term…
Abstract
A structural building element in the form of a panel or related configuration having a continuous phase of cementitious material which includes an interconnected matrix having a first density and a plurality of zones dispersed within the matrix, wherein the zones have a second density lower than the first density. Reinforcement members may be embedded within portions of the interconnected matrix to impart additional strength to the element.
Claims22
A building element having a high structural load bearing capacity and comprising:
- a. a continuous phase of cementitious material, wherein said continuous phase includes:
- b. an interconnected matrix in the form of a cellular structure and having a first density, and
- c. a plurality of zones dispersed within the matrix having a second density lower than the first density, wherein the matrix comprises a plurality of wall sections substantially completely surrounding the lower density zones with at least one portion of the matrix disposed interiorly of the element between said low density zones for interconnecting opposed wall sections of the matrix, and
- d. a common cementitious bond between the wall sections of the matrix, the interiorly disposed interconnecting portion of the matrix, and the lower density zones for producing a synergistic relationship imparting increased compressive strength and minimization of fracture propagation throughout the element.
A building element having a substantially elongate configuration and comprising:
- a. a continuous phase of cementitious material, wherein said continuous phase includes:
- b. an interconnected matrix having a first density, wherein a portion of the matrix is disposed substantially along the longitudinal axis of the cement, and
- c. a plurality of zones dispersed within the matrix having a second density lower than the first density.
A building element having a planar configuration and comprising:
- a. a continuous phase of cementitious material, wherein said continuous phase includes:
- b. an interconnected matrix having a first density, wherein the matrix includes at least three spaced continuous layers extending to the longitudinal and transverse extremities of the element, and
- c. a plurality of zones dispersed within the matrix having a second density lower than the first density.
A building element comprising:
- a. a continuous phase of cementitious materials, wherein said continuous phase includes:
- b. an interconnected matrix having a first density, wherein a portin of the matrix is disposed along the geometric central region of the element, and
- c. a plurality of zones dispersed within the matrix having a second density lower than the first density.
A building element comprising:
- a. a continuous phase of cementitious material, wherein said continuous phase includes:
- b. an interconnected matrix in the form of a cellular structure and having a density in the range of from about 60 to 200 pounds per cubic foot, which matrix includes:
- 1. a continuous phase of cementitious material, and
- 2. a first discontinuous phase selected from the group consisting of aggregate particles, organic fibers, inorganic fibers and mixtures thereof;
- and
- c. a plurality of zones having a density in the range of from about 10 to 50 pounds per cubic foot dispersed within and surrounding by the matrix, each of which zones includes:
- 1. a continuous pase of cementitious material, and
- 2. a second discontinuous phase of a filler selected from the group consisting of perlite, vermiculite, expandable polymers and mixtures thereof;
- wherein the zones are spaced along a series of tiers with wall sections of matrix separating adjacent zones and the common cementitious bond between the matrix and the lower density zones produces a synergistic relationship for imparting increased compressive strength and minimization of fracture propagation throughout the element.
A building element having a planar configuration and comprising:
- a. a continuous phase of cementitious material, wherein said continuous phase includes:
- b. an interconnected matrix in the form of a cellular structure and having a density in the range of from about 60 to 200 pounds per square foot, which matrix includes:
- 1. a continuous phase of cementitious material,
- 2. a first discontinuous phase selected from the group consisting of aggregate particles, organic fibers, inorganic fibers and mixtures thereof;
- and
- 3. at least three spaced continuous layers extending to the longitudinal and transverse extremities of the element;
- and
- c. a plurality of zones having a density in the range of from about 10 to 50 pounds per cubic foot dispersed within one surrounded by the matrix, each of which zones includes:
- 1. a continuous phase of cementitious material, and
- 2. a second discontinous phase of filler selected from the group consisting of perlite, vermiculite, expandable polymers and mixtures thereof;
- wherein the common cementitious bond between the matrix and lower density zones produces a synergistic relationship for imparting increased compressive strength and minimization of fracture propagation throughout the element.
Dependencies are inferred from the claim text.