Phenol alkylation
AssigneeCalumet Petrochemicals, Inc.
InventorCharles L. Jarreau, Sr.
Life of this patent
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Abstract
Monoalkylphenols are made by passing a mixture of phenol and an olefin of 8-18 carbon atoms through a catalyst bed at 250.degree.-350.degree. F. The catalyst is a granular activated clay and the mol ratio of phenol to olefin charged exceeds 2.0.
Claims2
In the process of preparing monoalkylphenols wherein an olefin hydrocarbon having from 8 to 18 carbon atoms is reacted with a phenol selected from the group consisting of phenol, cresol, and xylenol in the presence of a catalyst consisting essentially of an acid activated clay, the improvement comprising passing a stream of the liquid mixture of phenol and olefin through a stationary bed of activated clay catalyst in granular form in a vertically elongated reaction zone at a rate corresponding to a space velocity of 0.2 to 0.5 volumes per volume of catalyst per hour and a temperature of 250.degree. to 350.degree. F., a portion of the olefin charged to said reaction zone being introduced thereinto at an intermediate point therein, thereby increasing further the average mol ratio of phenol to olefin in said catalyst bed, said catalyst having an acid value of about 12-15, and acidity of about 3-3.4 pH, and a particle size of about 15 to 40 mesh, maintaining an excess of phenol in said catalyst bed corresponding to a mol ratio of about 1.5 to 3.5, distilling unreacted phenol from the stream leaving the catalyst and recycling said recovered phenol to said reaction zone.
In the process of preparing monoalkylphenols wherein an olefin hydrocarbon having from 8 to 18 carbon atoms is reacted with a phenol selected from the group consisting of phenol, cresol, and xylenol in the presence of a catalyst consisting essentially of an acid activated clay, the improvement comprising passing a stream of the liquid mixture of phenol and olefin through a stationary bed of activated clay catalyst in granular form in a vertically elongated reaction zone at a rate corresponding to a space velocity of 0.2 to 0.5 volumes per volume of catalyst per hour and a temperature of 250.degree. to 350.degree. F., said catalyst having an acid value of about 12-15, an acidity of about 3-3.4 pH, and a particle size of about 15 to 40 mesh, maintaining an excess of phenol in said catalyst bed corresponding to a mol ratio of about 1.5 to 3.5, distilling unreacted phenol from the stream leaving the catalyst and recyling said recovered phenol to said reaction zone, further distilling to provide a monoalkylphenol distillate and a residue consisting principally of dialkyl phenol, and recycling said dialkyl phenol to the said reaction zone to suppress formation of further amounts of dialkyl phenol therein.
Dependencies are inferred from the claim text.