Process for the treatment of a colloidal suspension
AssigneeEbara Infilco Kabushiki Kaisha
InventorsShogo Tsunoda, Katsuyuki Kataoka
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AssigneeEbara Infilco Kabushiki Kaisha
InventorsShogo Tsunoda, Katsuyuki Kataoka
Estimating the term…
A solid-liquid separation process is provided for clarifying water containing colloidally-suspended solids such as clay, metal minerals and hydroxides, organic and inorganic materials and like substances wherein the solids concentration in the mother liquor is less than 10 g/l. The colloidally-suspended solids are converted to a coagulum of substantially spherical particles characterized by a high density and large particle size and generally exhibit different properties than the flocs thereof. The coagulum separates from a supernatant at about 5 to about 10 times the precipitation rate of a floc treated according to a conventional flocculation-precipitation method. The resulting sludge exhibits superior condensability and is extremely suitable for treatment by a hydroextraction technique. The water obtained from the treatment is unusually clear and free of suspended matter. Apparatus for carrying out said process is described, said apparatus including stirrers for introducing shear energy within specified critical limits.
A water-clarification process for separating colloidally-suspended solids from a mother liquor containing less than 10 g/l of said colloidally-suspended solids, comprising the steps of adding to said mother liquor an inorganic metal salt flocculating agent, hereinafter referred to as "IFA" in an amount sufficient for coagulating said solids, holding said IFA-treated mother liquor for a period sufficient for completion of coagulation, adding to said mother liquor containing coagulated solids immediately after completion of coagulation a high molecular weight organic flocculating agent, hereinafter referred to as "OFA", said OFA being selected from the group of polymers consisting of polyacrylamide, partially hydrolyzed polyacrylamide, and sodium polyacrylate, said polymer having a molecular weight between 500,000 and 6,000,000, introducing essentially the entire quantity of said IFA- and OFA- treated mother liquor into an apparatus for upward flow therethrough, said apparatus having in the lower section thereof a blanket layer of granulated solids formed from said coagulated solids, the solids concentration in said blanket layer lying between a lower limit of 3 times that of the colloidally-suspended solids in said mother suspension and an upper limit of 150 g/l, agitating said mother liquor to impart a rotational flow of said mother liquor at a rate sufficient to bring said coagulated solids in mutual contact and form said granulated solids, said agitation rate being below that at which said blanket is disrupted, and said agitation being effected by impellers rotating about a vertical shaft with a tip speed between 0.05 and 0.7 m/sec, drawing off said granulated solids from said blanket layer at a rate such as to maintain the concentration of granular solids in said blanket layer within said limits, and drawing off clarified water above said blanket layer, said OFA being added in an amount effective in combination with said agitation for granulating said coagulated solids.
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By flocculation or precipitation of suspended impurities: installations for water purification using chemical agents
Treatment of water, waste water, or sewage: by flocculation or precipitation of suspended impurities
Treatment of water, waste water, sewage, or sludge
Term ended 6 Sep 1994 (estimated)
USPTO file history isn’t available for this patent, so only indexed dates are shown.
This invention relates to a novel process for solid-liquid separation of contaminants, colorants and other solid suspended matter from a colloidal-suspension to yield a clarified effluent and an apparatus therefor.
According to conventional methods for the separation of solids suspended in a suspension, an inorganic metal salt flocculating agent, for instance, aluminum sulfate or ferric chloride is added to the suspension so as to flocculate colloidal particles, of the suspended matter, promote coagulation of the flocced particles and increase the precipitation rate thereof so as to facilitate separation of the solids from the suspension.
When the precipitation rate of the solids is to be increased, conventionally an organic high molecular weight flocculating agent is incorporated in the suspension to increase the coagulum of flock and thus accelerate the precipitation rate thereof.
For a fuller understanding of the invention, reference is had to the following description taken in connection with the accompanying drawings, in which:
FIG. 1 is a schematic drawing which depicts one embodiment within the scope of the instant invention; and
FIG. 2 is a schematic drawing which depicts another embodiment within the scope of the invention.
The water clarification and purification and solids-separation process comprises adding a small, but effective amount of an inorganic metal salt flocculating agent to a colloidal suspension having a solids concentration which is less than 10 g/l, the amount of inorganic metal salt flocculating agent added to the suspension being sufficient to destabilize the colloidal suspension to initiate coagulation of the colloidally-suspended solids into small particles termed microflock. Before metal ions of the salt substantially completely hydrate to the corresponding hydroxides, at least 0.5 ppm of an organic high molecular weight flocculating agent is added to the suspension to convert the microfloc into strongly bonded large particles. The treated suspension is subjected to agitation, and preferably to agitation of the type which imparts simultaneously an upward and rotational flow to the mass of suspended particles for thereby effecting intimate particle-liquid contact, whereby the particles granulate. The granulates formed thereby are collected. The liquid phase of the suspension is separated as a supernatant from the solids as the suspension moves upwardly; the solids suspended therein are extracted as granules which can be condensed into a cake, and a purified supernatant may also be collected.
In the specification and claims that follow, the expression "inorganic metal salt flocculating agent" is defined as a reagent that promotes instability in a colloidal suspension, and for convenience will be termed "IFA." Suitable inorganic metal salt flocculating agents within the scope of the definition and which may be employed in the instant process include aluminum sulfate, polyaluminum chloride, ferric sulfate, ferric chloride, ferrous sulfate and magnesium carbonate.
Likewise, in the specification and claims that follow, the expression "organic high molecular weight flocculating agent" for convenience, shortened to "OFA," is defined to include the class of reagents which promotes strong bonding between suspended particles by the reaction thereof with the defined IFA class under specific process conditions. Suitable OFA within the scope of the definition which may be employed in the instant invention include polyacrylamide, a partially hydrolyzed compound of said polyacrylamide, sodium polyacrylate and like agents known to those skilled in the art.