Method and apparatus for tempering moving glass sheets
AssigneePPG Industries, Inc.
InventorGeorge B. Shields
Life of this patent
Estimating the term…
Abstract
This invention relates to the tempering of glass sheets, and particularly concerns cooling heat-softened glass sheets sufficiently rapidly to induce a stress pattern through the thickness of the glass of sufficient magnitude to temper the glass sheets with minimum surface deformation in a process where flat glass sheets are conveyed while supported on a gaseous bed.
Claims34
An apparatus adjacent a furnace for tempering hot glass sheets by flowing cool streams of gaseous tempering medium against the opposite surfaces thereof comprising an upper elongated quench bed and a lower elongated quench bed in spaced, generally parallel relation to and facing said upper quench bed, each said quench bed including a series of modules adjacent said furnace, each provided with a flat glass sheet facing surface having a plurality of slots therethrough, each slot having an approximately uniform width of between about 1,100 inch (0.25 millimeter) and about 1/32 inch (0.8 millimeter) for applying thin streams of gaseous tempering medium against the surface of a succession of glass sheets conveyed longitudinally of said bed past said modules, said modules being spaced apart to provide therebetween longitudinally spaced exhaust passages extending transversly of said bed continuously across the entire width of said conveyed glass sheets, said elongated quench beds extending from an upstream end adjacent an exit of a furnace for heating said glass sheets to a temperature suitable for tempering and a downstream end spaced from said exit, the total area of said exhaust passages occupying at least about 20 percent of the area of said quench bed and the total area of said stream applying slots not exceeding about 6 percent of said quench bed area, and means to provide cool gaseous tempering medium at a rate sufficient to cause said gaseous tempering medium to flow through said slots at a rate sufficient to cool said glass sheets rapidly enough to temper said sheets and to be exhausted through said exhaust passages, wherein said elongated slots extend parallel to one another diagonally of the glass sheet facing surfaces of said modules disposed adjacent said furnace exit, and wherein adjacent elongated slots of each said module overlap one another along the length of said elongated bed, and said slots are directed diagonally through the thickness of said modules.
An apparatus for applying streams of cool gaseous tempering medium against opposite surfaces of heated sheets of glass so as to temper the glass, comprising:
- upper and lower elongated quench beds spaced apart and facing one another in a generally parallel relationship, each quench bed extending in a longitudinal direction from an upstream location adjacent an exit of a furnace for heating the glass sheets to a temperature suitable for tempering to a downstream location spaced from said furnace, each quench bed including a plurality of modules each extending transversely across the width of the quench bed and having slots therethrough and communicating with means to provide pressurized gaseous tempering medium to the interior of said modules and said slots, said slots being about 0.25 to 0.8 millimeter in width and occupying no more than about 6 percent of the area of said quench beds and provided in sufficient numbers distributed throughout the area of each quench bed and so oriented as to direct thin, high velocity sheets of gaseous quenching medium over the surfaces of the glass sheets being conveyed longitudinally between said quench beds in sufficient quantities to cool said glass sheets rapidly enough to temper said sheets, said modules being spaced apart to form exhaust passages therebetween which extend across the width of the quench bed, said exhaust passages occupying at least about 20percent of the area of said quench beds so as to exhaust the gaseous quenching medium from the vicinity of the glass sheets with minimal flow resistance.
Apparatus for tempering hot glass sheets by flowing cool streams of gaseous tempering medium against the opposite surfaces thereof comprising an upper elongated quench bed and a lower elongated quench bed in spaced relation to and facing said upper quench bed, each said quench bed including a series of modules, each provided with a flat apertured wall for applying thin streams of gaseous tempering medium against the surface of a succession of glass sheets conveyed longitudinally of said bed past said modules, said modules being spaced apart to provide therebetween longitudinally spaced exhaust passages extending transversely of said bed continuously across the entire width of said conveyed glass sheets, said elongated quench beds extending from an upstream end adjacent an exit of a furnace for heating said glass sheets to an elevated temperature suitable for tempering and a downstream end, and means to provide cool gaseous tempering medium at a rate sufficient to cause said gaseous tempering medium to flow through said slots at a rate sufficient to cool said glass sheets sufficiently rapidly to temper said sheets and to be exhausted through said exhaust passages, wherein said modules comprise a first pair of opposed modules located immediately downstream of said furnace exit and having their associated elongated slots directed diagonally through the thickness of said flat, apertured walls of said first pair of opposed modules in a downstream direction disposed at a relatively large oblique angle to a plane normal to the major surface of glass sheets conveyed along the length of said bed and a second pair of opposed modules located downstream of said first pair of opposed modules and having elongated slots directed diagonally through the thickness of said flat, apertured walls of said second pair of opposed modules in a downstream direction disposed at a lesser oblique angle to said plane than said relatively large angle.
A method of tempering glass sheets to provide said sheets with a high temper and little surface distortion comprising heating each glass sheet in a series thereof to a temperature sufficient for tempering while conveying said sheets through a hot atmosphere, and cooling the opposite major surfaces of each of said heated sheets by passing each of said heated sheets between a pair of sets of streams of cool gaseous tempering medium, first directed at relatively large oblique angles relative to planes normal to the major surfaces of said sheets when the latter pass through a first region immediately downstream of said hot atmosphere, then to streams of cool gaseous tempering medium directed at relatively small oblique angles relative to said planes when said sheets pass through a second region downstream of said first region, and then subjecting said glass sheets to additional streams of cool gaseous tempering medium directed normal to the major surfaces of said sheets when the latter pass through a third region downstream of said second region.
Dependencies are inferred from the claim text.