Apparatus for manufacturing cushion materials
AssigneeTakeji Saitoi
InventorsMuneharu Urai, Koji Kogure, Youichiro Haraguchi
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Abstract
A method of manufacturing a cushion material by applying high frequency welding to a sandwich consisting of a core layer of foamed material, a surface material layer and a backing material layer, in which a fine powdery welding material is previously injected or impregnated in desired weld areas of the foamed material layer. The method comprises floating the fine powdery welding material in the form of a cloud, and blowing up the fine powdery welding material floating in cloud-like form to impregnate the desired areas of the foamed material layer with the fine powdery welding material.
Claims8
An apparatus for manufacturing a cushion material including a hollow body, a table disposed on said body and formed with apertures of predetermined shape, a hollow upper cover member movable toward and away from said table, and a plate closing the lower end opening of said upper cover member and formed with apertures of the same shape as that of said apertures of said table and aligning with the latter, said table and said plate being adapted to hold a sheet of foamed material of continuous cell structure therebetween during impregnation of a fine powdery welding material into said foamed material through said aligned apertures, said apparatus comprising a porous member disposed within said body, means for supplying air under relatively low pressure from beneath said porous member thereby providing a cloud-like floating layer of said fine powdery welding material above said porous member, and conduit means extending into the zone of said cloud-like floating layer for jetting a gas under high pressure into said cloud-like floating layer for jetting a gas under high pressure into said cloud-like floating layer thereby forceably carrying said fine powdery welding material in said cloud-like floating layer toward said apertures of said table by the gas under high pressure.
Dependencies are inferred from the claim text.