Process for reinforcing nonwovens
AssigneeCiba-Geigy Corporation
InventorsHeinz Abel, Rosemarie Toepfl, Luzius Schibler
Life of this patent
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Abstract
A process for reinforcing nonwovens by the foaming process accompanied by the use of binding agents and foaming assistants is provided. The nonwovens are treated with preparations which contain at least one binding agent and as foaming agents and a reactive surfactant which is converted into the irreversibly insoluble state at elevated temperature and thereby loses its surface activity. The treated nonwovens are then subjected to a heat treatment, time-consuming washing and rinsing procedures of the treated materials are not necessary.
Claims19
A process for reinforcing nonwoven fiber material by a foaming process, comprising the steps of
- A. impregnating the nonwoven fiber material with an aqueous preparation containing a water-soluble or water-dispersible binding agent and a foaming assistant, wherein the binding agent is a reaction product obtained by reacting, in the presence of an organic solvent,
- a. an epoxide which contains at least 2 epoxide groups per molecule,
- b. a fatty amine having 12 to 22 carbon atoms, and
- c.sub.1. an aliphatic, saturated dicarboxylic acid containing 7 to 14 carbon atoms, and wherein the foaming assistant is a reactive surfactant which is convertable into the irreversibly insoluble state at elevated temperature and thereby loses its surface activity, the foaming assistant being a surface active methylolmelamine or methylolurea having methylol groups etherified with a monoalcohol of 4 to 22 carbon atoms and at least one member of the group consisting of an alkanolamine of 2 to 6 carbon atoms, a polyethyleneglycol having an average molecular weight of 1000 to 5000, an alkanol of the formula H--(OCH.sub.2 CH.sub.2).sub.m --OH where m is 1 to 25 and which contains an alkali metal sulfonate group bonded to carbon and an aliphatic-hydroxy-carboxylic acid containing 2 to 4 carbon atoms, and
- B. subsequently heating the impregnated non-woven fiber material at 60.degree. to 190.degree. C to convert the foaming assistant to an irreversibly insoluble state and to destroy the surface activity of the foaming assistant.
Dependencies are inferred from the claim text.