Hot shelf seed cotton tower dryer apparatus and method

Seed cotton dryer apparatus of the parallel flow tower type for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for cotton-conveying heating drying air and cotton conveyed by the drying air and having an air and cotton outlet adjacent the bottom, a plurality of vertically spaced horizontal metallic shelves fixed in the casing, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating respectively with said inlet and said outlet, the heated drying air and cotton conveyed thereby being admitted to the upper end of said flow path at said inlet to be circulated through said flow path for evaporating moisture from the cotton in the dryer while the drying air impels the cotton along the flow path, means including a heat source separate from the heated drying air for supplying heat independent of said heated drying air to said metallic shelves for heating the surfaces of the shelves substantially throughout their extent to diminish the loss of heat energy from the heated drying air as it courses from top to bottom through said flow path and to aid drying of the cotton, means for directly heating the drying air before admission of the drying air to the dryer apparatus, means for separating the drying air from the seed cotton downstream of the outlet from said dryer apparatus and recirculating a variable portion of the heating air back to said inlet to be recycled through said flow path, and means for monitoring the dew point of the drying air separated from the cotton for regulating the amount of drying air recirculated to said inlet.

Seed cotton dryer apparatus of the parallel flow tower type for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having spaced apart vertical lateral walls and front and rear sides and having an inlet adjacent the top for connection to an air duct through which seed cotton is pneumatically conveyed to receive cotton-conveying heated drying air and cotton conveyed by the drying air and having an air and cotton outlet adjacent the bottom means for heating the drying air, a plurality of vertically spaced horizontal metallic shelves fixed in the casing providing flat horizontal upwardly facing shelf surfaces extending in horizontal planes between said lateral walls and spanning the width of the casing, said shelves from the uppermost to the lowermost commencing alternately from opposite front and rear sides of the casing and each terminating short of the side opposite its commencement thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating respectively with said inlet and said outlet, the heated drying air and cotton conveyed thereby being admitted to the upper end of said flow path at said inlet to be circulated through said flow path for evaporating moisture from the cotton in the dryer while the drying air impels the cotton along the flow path, and means for supplying heat to said metallic shelves independent of said cotton conveying heated drying air coursing through the drier for heating the surfaces of the shelves substantially throughout their extent to diminish the loss of heat energy from the heated drying air as it courses from top to bottom through said flow path and to aid drying of the cotton, said horizontal metallic shelves each having hollow interiors, and means interconnecting the hollow interiors of said shelves with said means for supplying heat to supply heated air thereto for internally heating the shelves to heat the shelf surfaces and supply heat to the drying air by conduction therefrom.

Seed cotton dryer apparatus of the parallel flow tower type for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for cotton-conveying heated drying air and cotton-conveyed by the drying air and having an air and cotton outlet adjacent the bottom means for heating the drying air, a plurality of vertically spaced horizontal metallic shelves fixed in the casing, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating respectively with said inlet and said outlet, the heated drying air and cotton conveyed thereby being admitted to the upper-end of said flow path at said inlet to be circulated through said flow path for evaporating moisture from the cotton in the dryer while the drying air impels the cotton along the flow path, and means for supplying heat to said metallic shelves independent of said cotton conveying heated drying air coursing through the drier for heating the surfaces of the shelves substantially throughout their extent to diminish the loss of heat energy from the heated drying air as it courses from top to bottom through said flow path and to aid drying of the cotton, said horizontal metallic shelves each having hollow interiors, and means interconnecting the hollow interiors of said shelves with said means for supplying heat to supply heated air thereto for internally heating the shelves to heat the shelf surfaces and supply heat to the drying air by conduction therefrom, and a hot air recirculation loop interconnected to the hollow interiors of said shelves for recirculating air from the shelf interiors through a heater and blower and returning the heated air to the shelf interiors to maintain the desired shelf surface temperature.

Seed cotton dryer apparatus of the parallel flow tower type for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for cotton-conveying heated drying air and cotton conveyed by the drying air and having an air and cotton outlet adjacent the bottom, a plurality of vertically spaced horizontal metallic shelves fixed in the casing, said shelves from the uppermost to the lower-most commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating respectively with said inlet and said outlet, the heated drying air and cotton conveyed thereby being admitted to the upper-end of said flow path at said inlet to be circulated through said flow path for evaporating moisture from the cotton in the dryer while the drying air impels the cotton along the flow path, and means including a heat source separate from the heated drying air for supplying heat independent of said heated drying air to said metallic shelves for heating the surfaces of the shelves substantially throughout their extent to diminish the loss of heat energy from the heated drying air as it courses from top to bottom through said flow path and to aid drying of the cotton, said horizontal metallic shelves each having hollow interiors, and means interconnecting the hollow interiors of said shelves with said heat source to supply heated air thereto for internally heating the shelves to heat the shelf surfaces and supply heat to the drying air by conduction therefrom, means for directly heating the drying air before admission of the drying air to the dryer apparatus, means for separating the drying air from the seed cotton downstream of the outlet from said dryer apparatus and recirculating a variable portion of the heating air back to said inlet to be recycled through said flow path, and means for monitoring the dew point of the drying air separated from the cotton for regulating the amount of drying air recirculated to said inlet.

Seed cotton dryer apparatus for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for cotton-conveying heated drying air and cotton conveyed by the drying air and having an air and cotton outlet adjacent the bottom means for heating the drying air, a plurality of vertically spaced horizontal metallic shelves fixed in the casing, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating respectively with said inlet and said outlet, the heated drying air and cotton conveyed thereby being admitted to the upper-end of said flow path at said inlet to be circulated through said flow path for evaporating moisture from the cotton in the dryer while the drying air impels the cotton along the flow path, and means for supplying heat to said metallic shelves independent of said cotton conveying heated drying air coursing through the drier for heating the surfaces of the shelves substantially throughout their extent to diminish the loss of heat energy from the heated drying air as it courses from top to bottom through said flow path and to aid drying of the cotton, said horizontal metallic shelves each having hollow interiors, and means interconnecting the hollow interiors of said shelves with said means for supplying heat to supply heated air thereto for internally heating the shelves to heat the shelf surfaces and supply heat to the drying air by conduction therefrom, a plurality of said shelves in an upper portion of the dryer apparatus being spaced apart vertically at a smaller distance than the shelves therebelow to provide a higher heated drying air velocity over the uppermost shelves than over the succeeding shelves along said flow path.

Seed cotton dryer apparatus for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for cotton-conveying heated drying air and cotton conveyed by the drying air and having an air and cotton outlet adjacent the bottom means for heating the drying air, a plurality of vertically spaced horizontal metallic shelves fixed in the casing, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating respectively with said inlet and said outlet, the heated drying air and cotton conveyed thereby being admitted to the upper-end of said flow path at said inlet to be circulated through said flow path for evaporating moisture from the cotton in the dryer while the drying air impels the cotton along the flow path, and means for supplying heat to said metallic shelves independent of said cotton conveying heated drying air coursing through the drier for heating the surfaces of the shelves substantially throughout their extent to diminish the loss of heat energy from the heated drying air as it courses from top to bottom through said flow path and to aid drying of the cotton, said horizontal metallic shelves each having hollow interiors, and means interconnecting the hollow interiors of said shelves with said means for supplying heat to supply heated air thereto for internally heating the shelves to heat the shelf surfaces and supply heat to the drying air by conduction therefrom, a plurality of said shelves in the upper approximately one-third of said dryer apparatus being spaced a first relatively smaller distance apart vertically, the shelves in the vertical midregion of the dryer apparatus being spaced a second larger distance apart vertically, and the shelves in the lower third of the dryer apparatus being spaced apart vertically a relatively greater distance than the shelves in either of the other regions to provide a higher shelf velocity for the heating air over the group of shelves in the first region and progressively lower shelf velocities in the midregion and the lower region of the dryer apparatus.

Seed cotton dryer apparatus of the parallel flow tower type for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having spaced apart vertical lateral walls and front and rear sides and having an inlet adjacent the top for connection to an air duct through which seed cotton is pneumatically conveyed to receive cotton-conveying heated drying air and cotton conveyed by the drying air and an air and cotton outlet adjacent the bottom, means for heating the drying air, a plurality of vertically spaced horizontal metallic shelves fixed in the casing providing flat horizontal upwardly facing shelf surfaces extending in horizontal planes between the lateral walls spanning the width of the casing and having hollow interiors defining an air heating chamber extending throughout each shelf, said shelves from the uppermost to the lowermost commencing alternately from opposite front and rear sides of the casing and each terminating short of the side opposite its commencement, thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating with said inlet and outlet, the heated drying air and cotton being admitted to the upper end of said path at said inlet, means for circulating the heated drying air through said flow path from said inlet to said outlet to evaporate moisture from the cotton in the dryer and impel the cotton along said flow path, a shelf heating source for supplying heating air to the shelf interiors, and means interconnecting the hollow interiors of said shelves with the shelf heating source of heated air in a shelf heating circuit for internally heating the shelves to diminish loss of heat energy from the heated drying air as it courses from top to bottom through zig-zag path and aid drying of the cotton.

Seed cotton dryer apparatus for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for heated drying air and cotton conveyed by the drying air and an air and cotton outlet adjacent the bottom means for heating the drying air, a plurality of vertically spaced horizontal metallic shelves fixed in the casing having hollow interiors defining an air heating chamber extending throughout each shelf, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement, thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating with said inlet and outlet, the heated drying air and cotton being admitted to the upper end of said path at said inlet, means for circulating the heated drying air through said flow path from said inlet to said outlet to evaporate moisture from the cotton in the dryer and impel the cotton along said flow path, and means interconnecting the hollow interiors of said shelves with a source of heated air in a shelf heating circuit for internally heating the shelves to diminish loss of heat energy from the heated drying air as it courses from top to bottom through zig-zag path and aid drying of the cotton, the interiors of the shelves commencing from a first one of said sides being intercoupled in a first air heating loop with the shelf heating source of heated air and the interiors of the shelves commencing from the opposite sides being intercoupled as a second air heating loop with said shelf heating source.

Seed cotton dryer apparatus of the parallel flow tower type for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for heated drying air and cotton conveyed by the drying air and an air and cotton outlet adjacent the bottom, a plurality of vertically spaced horizontal metallic shelves fixed in the casing having hollow interiors defining an air heating chamber extending throughout each shelf, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement, thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating with said inlet and outlet, the heated drying air and cotton being admitted to the upper end of said path at said inlet, means for circulating the heated drying air through said flow path from said inlet to said outlet to evaporate moisture from the cotton in the dryer and impel the cotton along said flow path, and means interconnecting the hollow interiors of said shelves with a source of heated air in a shelf heating circuit for internally heating the shelves to diminish loss of heat energy from the heated drying air as it courses from top to bottom through zig-zag path and aid drying of the cotton, means for directly heating the drying air before admission of the drying air to the dryer apparatus, means for separating the drying air from the seed cotton downstream of the outlet from said dryer apparatus and recirculating a variable portion of the heating air back to said inlet to be recycled through said flow path, and means for monitoring the dew point of the drying air separated from the cotton for regulating the amount of drying air recirculated to said inlet.

Seed cotton dryer apparatus of the parallel flow tower type for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for heated drying air and cotton conveyed by the drying air and an air and cotton outlet adjacent the bottom, a plurality of vertically spaced horizontal metallic shelves fixed in the casing having hollow interiors defining an air heating chamber extending throughout each shelf, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement, thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating with said inlet and outlet, the heated drying air and cotton being admitted to the upper end of said path to said inlet, means for circulating heated drying air through said flow path from said inlet to said outlet to evaporate moisture from the cotton in the dryer and impel the cotton along said low path, and means interconnecting the hollow interiors of said shelves with a source of heated air in a shelf heating circuit for internally heating the shelves to diminish loss of heat energy from the heated drying air as it courses from top to bottom through zig-zag path and aid drying of the cotton, said apparatus including a hot air recirculation loop interconnected to the hollow interiors of said shelves for recirculating air from the shelf interiors through a heater and blower and returning the heated air to the shelf interiors to maintain the desired shelf surface temperature.

Seed cotton drying apparatus for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for cotton-conveying heated drying air and cotton conveyed by the drying air and having an air and cotton outlet adjacent the bottom means for heating the drying air, a plurality of vertically spaced horizontal metallic shelves fixed in the casing, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating respectively with said inlet and said outlet, the heated drying air and cotton conveyed thereby being admitted to the upper end of said flow path at said inlet to be circulated through said flow path for evaporating moisture from the cotton in the dryer while the drying air impels the cotton along the flow path, means for supplying heat to said metallic shelves independent of said cotton conveying heated drying air coursing through the drier for heating the surfaces of the shelves substantially throughout their extent to diminish the loss of heat energy from the heated drying air as it courses from top to bottom through said flow path and to aid drying of the cotton, moisture regulating means including means for processing a portion of the seed cotton being discharged from said cotton outlet to produce signals indicative of the moisture content thereof, and means for varying the heating of the heated drying air responsive to said signals to automatically maintain a predetermined moisture content of the seed cotton being discharged from said outlet.

Seed cotton drying apparatus for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for cotton-conveying heated drying air and cotton conveyed by the drying air and having an air and cotton outlet adjacent the bottom means for heating the drying air, a plurality of vertically spaced horizontal metallic shelves fixed in the casing, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating respectively with said inlet and said outlet, the heated drying air and cotton conveyed thereby being admitted to the upper end of said flow path at said inlet to be circulated through said flow path for evaporating moisture from the cotton in the dryer while the drying air impels the cotton along the flow path, means for supplying heat to said metallic shelves independent of said cotton conveying heated drying air coursing through the drier for heating the surfaces of the shelves substantially throughout their extent to diminish the loss of heat energy from the heated drying air as it courses from top to bottom through said flow path and to aid drying of the cotton, means for withdrawing a sample of the seed cotton being conveyed from said cotton outlet, separating the withdrawn cotton from conveying air, and forming a seed cotton batt therefrom, means for measuring the electrical resistance properties of the cotton batt to produce signals indicative of the moisture content of the cotton and varying the heating of the heated drying air responsive to said signals to automatically maintain a predetermined moisture content of the seed cotton being discharged from said cotton outlet.

Seed cotton drying apparatus for conditioning seed cotton for ginning comprising, a vertically elongated drying tower casing having an inlet adjacent the top for heated drying air and cotton conveyed by the drying air and an air and cotton outlet adjacent the bottom, means for heating the drying air a plurality of vertically spaced horizontal metallic shelves fixed in the casing having hollow interiors defining an air heating chamber extending throughout each shelf, said shelves from the uppermost to the lowermost commencing alternately from opposite sides of the casing and each terminating short of the side opposite its commencement, thereby defining a continuous restricted zig-zag flow path from the upper end to the lower end of the casing communicating with said inlet and outlet, the heated drying air and cotton being admitted to the upper end of said path at said inlet, means for circulating heated drying air through said flow path from said inlet to said outlet to evaporate moisture from the cotton in the dryer and impel the cotton along said flow path, a shelf heating source for supplying heated air to the shelf interiors, and means interconnecting the hollow interiors of said shelves with the shelf heating source of heated air in a shelf heating circuit for internally heating the shelves to diminish loss of heat energy from the heated drying air as it courses from top to bottom through zig-zag path and aid drying of the cotton, moisture regulating means including means for processing a portion of the seed cotton being discharged from said cotton outlet to produce signals indicative of the moisture content thereof, and means for varying the heating of the heated drying air responsive to said signals to automatically maintain a predetermined moisture content of the seed cotton being dischared from said outlet.