Organosilicone polymers in polyurethane foams for carpet backing
AssigneeUnion Carbide Corporation
InventorsBela Prokai, Bernard Kanner
Life of this patent
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Abstract
Linear siloxane-polyoxyalkylene (AB).sub.n block copolymers having an average molecular weight of at least about 30,000, compositions of polyurethane-forming froths containing said copolymers, the curable froths produced from said compositions, methods for utilizing said froths as well as the cured foams and articles produced therefrom, said froths having utility in the production of molded polyurethane foam articles, foam backings for carpeting and fabrics, coatings for wire, cable and other articles, small cavity encapsulations, and the like.
Claims17
A process for providing a backing on a carpeting material which comprises
- I. applying a curable froth which is substantially structurally stable, but workable at ambient temperatures, to the back of a carpeting material, said froth comprising
- a. an organic polyisocyanate;
- b. an active hydrogen compound reactive with said polyisocyanate to form a polyurethane;
- c. a high molecular weight linear siloxane-polyoxyalkylene block copolymer selected from the class consisting of
- i. Hydrolyzable (AB).sub.n block copolymers having the average formula
- [(R.sub.2 SiO).sub.x (C.sub.n H.sub.2n O).sub.y ].sub.d
- wherein R represents a monovalent hydrocarbon radical free from aliphatic unsaturation;
- n is an integer of 2 to 4 inclusive;
- x is an integer of at least 7;
- y is an integer of at least 4;
- d is an integer of at least 4;
- the average molecular weight of each siloxane block ranges from about 500 to about 10,000;
- the average molecular weight of each polyoxyalkylene block ranges from about 300 to about 10,000;
- the siloxane blocks constitute from about 20 to about 50 weight percent of the copolymer;
- the polyoxyalkylene blocks constitute about 80 to about 50 weight percent of the copolymer;
- and the block copolymer has an average molecular weight of at least about 65,000;
- and
- ii. Non-hydrolyzable (AB).sub.n block copolymers having the average formula
- (--Y(R.sub.2 SiO).sub.a R.sub.2 SiYO][C.sub.n H.sub.2n O).sub.y --.sub.d
- wherein R, n, y and d are the same as defined above;
- wherein a is an integer of at least 6;
- wherein y represents a divalent organic group attached to the adjacent silicon atom by a carbon to silicon bond and to the polyoxyalkylene block by an oxygen atom;
- wherein the average molecular weight of each siloxane block ranges from about 500 to about 10,000;
- wherein the average molecular weight of each polyoxyalkylene block ranges from about 300 to about 10,000;
- wherein the siloxane blocks constitute about 20 to about 50 weight percent of the copolymer;
- wherein the polyoxyalkylene blocks constitute about 80 to about 50 weight percent of the copolymer;
- and wherein the block copolymer has an average molecular weight of at least about 30,000;
- and
- d. an inert normally gaseous gas substantially uniformly dispersed throughout said froth;
- Ii. shaping said froth into a desired shape;
- and
- Iii. maintaining the resultant shaped froth at a temperature sufficient to cure it and set its shape so as to form a cured polyurethane foam backing on said carpeting material.
Dependencies are inferred from the claim text.