Aminoalkylphosphonic acid ester-based textile fire retardants
AssigneeLeBlanc Research Corporation
InventorsRobert Bruce LeBlanc, James Henry Badger
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AssigneeLeBlanc Research Corporation
InventorsRobert Bruce LeBlanc, James Henry Badger
Estimating the term…
New aminoalkylphosphonic acid esters of the formula ##STR1## wherein R is H or alkyl of up to 4 carbon atoms, R.sub.1 is H or CH.sub.3, R.sub.2 is H, CH.sub.3 or --C(R.sub.1)(NHR.sub.3)P(O)OR.sub.2, and R.sub.3 is H,--C(R.sub.1)(R.sub.2)P(O)(OR).sub.2 or --CH.sub.2 CH.sub.2 NHC(R.sub.1)(R.sub.2)P(O)(OR).sub.2, are prepared from (RO).sub.2 P(O)H, NH.sub.3 or ethylene diamine and formaldehyde, glyoxal, acetaldehyde or acetone. These new compounds can be reacted with methylol phosphorus compounds of the formula P(CH.sub.2 OH).sub.4 Y or P(CH.sub.2 OH).sub.3 where Y is an equivalent amount of the anion of at least one acid, and optionally additionally with urea. The reacting molar ratio of the hydroxymethyl phosphorus compound to the aminoalkylphosphonic acid ester is up to about 6:1 and preferably between about 0.5:1 and 3:1. Advantageously, the hydroxymethyl phosphorus compound is a tetrakis(hydroxymethyl)phosphonium salt, preferably neutralized with caustic soda, and the aminoalkylphosphonic acid ester is O,O-dimethyl aminomethylphosphonate (DAMP). The condensation product, dissolved in water, is padded onto a fabric, preferably a polyester/cotton blend, which is thereafter dried and cured thermally and/or chemically. The fabrics are fire retardant even after multiple launderings.
The process for rendering fire retardant to textile material comprising a cellulosic fiber blended with polyester, comprising impregnating and material with a water-soluble condensation product and dimethyl aminomethylphophonate and up to about 6 times its molar amount of at least one member selected from the group consisting of P(CH.sub.2 OH).sub.3 and P(CH.sub.2 OH).sub.4 Y wherein Y is an equivalent amount of the anion of a least one acid, drying said material, and curing said material by at least one of heating and contact with ammonia.
Dependencies are inferred from the claim text.