Method of forming silicon dioxide
AssigneeWestern Electric Company, Inc.
InventorMahn-Jick Lim
Life of this patent
Estimating the term…
Abstract
A method of depositing a layer comprising SiO.sub.2 on a surface of a substrate at a rate which is temperature independent is disclosed. The method includes combining dichlorosilane (SiH.sub.2 Cl.sub.2) with an oxidizing gas, such as O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O, to form SiO.sub.2.
Claims23
A method of depositing a glass layer comprising SiO.sub.2 on a surface of a substrate which comprises initially combining gaseous SiH.sub.2 Cl.sub.2 with an oxidizing gas, selected from the group consisting of O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O and mixtures thereof in a liquid phase free ambient at a temperature ranging from about 450.degree. C to about 1200.degree. C to directly form and deposit SiO.sub.2 on the substrate surface at a rate which is substantially temperature independent.
In a method of forming an optical waveguide preform comprising:
- a. providing a glass cylindrical member having a first index of refraction;
- and
- b. depositing a glass layer comprising SiO.sub.2 on a surface of the glass cylindrical member, the SiO.sub.2 glass layer having a second index of refraction, wherein the improvement comprises:
- in step (b) initially combining and reacting gaseous SiH.sub.2 Cl.sub.2 and a gaseous oxidant, selected from the group consisting of O.sub.2, CO.sub.2 N.sub.2 O, H.sub.2 O and mixtures thereof, in a liquid phase free ambient at a temperature ranging from about 450.degree. C to about 1200.degree. C to directly form a uniform SiO.sub.2 layer at a rate which is substantially temperature independent.
In an improved method of forming a clad optical fiber comprising:
- a. providing a glass tube having a first index of refraction;
- b. depositing a SiO.sub.2 glass layer on a surface of the glass tube, and SiO.sub.2 glass layer having a second index of refraction;
- c. heating the structure so formed to the drawing temperature of the materials thereof;
- and
- d. drawing the heated structure to reduce the cross-sectional area thereof and to collapse the SiO.sub.2 deposited glass tube to form the core of the fiber and the cladding of the fiber, wherein the improvement comprises:
- in step (b), combining and reacting a gaseous mixture comprising at least SiH.sub.2 Cl.sub.2 and a gaseous oxidizing agent, selected from the group consisting of O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O and mixtures thereof, in a liquid phase free ambient at a temperature ranging from about 450.degree. C to about 1200.degree. C to directly form and deposit a uniform SiO.sub.2 layer on the surface at a rate which is substantially temperature independent.
In an improved method of forming a clad optical fiber comprising:
- providing a substantially cylindrical starting member;
- applying a first coating of SiO.sub.2 to the outside peripheral surface of the member;
- applying a second coating of SiO.sub.2 over the outside peripheral surface of the first coating, the second coating having an index of refraction less than that of the first coating;
- removing the cylindrical starting member;
- heating the structure so formed to the drawing temperature of the materials thereof;
- and
- drawing the heated structure to reduce the cross-sectional area thereof and to collapse the first coating of SiO.sub.2 to form the core of the fiber and the second coating forming the fiber cladding, wherein the improvement comprises:
- initially forming and reacting a gaseous mixture comprising at least SiH.sub.2 Cl.sub.2 and a gaseous oxidant, selected from the group consisting of O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O and mixtures thereof, in a liquid phase free ambient at a temperature ranging from about 450.degree. C to about 1200.degree. C to directly form a uniform SiO.sub.2 glass coating at a rate which is substantially temperature independent.
A method of forming a structure having at least two portions with a different index of refraction, which comprises:
- initially combining and reacting a gaseous mixture comprising at least SiH.sub.2 Cl.sub.2 and a gaseous oxidant, selected from the group consisting of O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O and mixtures thereof, in a liquid phase free ambient at a temperature ranging from about 450.degree. C to about 1200.degree. C to directly form SiO.sub.2 glass at a rate which is substantially temperature independent;
- and
- depositing said SiO.sub.2 glass on a surface of a substrate, having a first index of refraction, to form a SiO.sub.2 glass deposit having a second index of refraction.
A method of forming a masking layer on a surface of a semiconductor body at a substantially temperature independent rate which comprises initially exposing the surface, at a temperature ranging from about 450.degree. C to 1200.degree. C, to a gaseous reaction mixture comprising SiH.sub.2 Cl.sub.2 and an oxidant therefor, selected from the group consisting of O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O and mixtures thereof, in a liquid phase free ambient to directly form the masking layer comprising SiO.sub.2.
A method of treating a semiconductive wafer which comprises:
- a. initially exposing in a liquid phase free ambient a surface of the wafer maintained at a temperature ranging from about 450.degree. C to 1200.degree. C to a reaction mixture comprising gaseous SiH.sub.2 Cl.sub.2 and an oxidizing gas, selected from the group consisting of O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O and mixtures thereof, to directly deposit a surface film comprising SiO.sub.2 thereon at a substantially temperature independent rate;
- b. selectively treating said deposited surface to remove a portion of said film therefrom to expose an underlying surface area;
- and
- c. treating said underlying surface area with a conductivity type determining impurity to diffuse said impurity in a region of the semiconductive wafer underlying said underlying surface area.
In a method of forming a planar semiconductor device which comprises the steps of:
- a. forming an oxide coating on a surface of a semiconductor body;
- b. removing a selected portion of the oxide coating to expose the surface of the semiconductor body;
- c. treating the exposed surface to controllably diffuse a selected impurity into the semiconductor body;
- and
- d. reforming a continuous oxide coating on the surface of the body, wherein the improvement comprises;
- in at least step (a) directly formina a unifrom SiO.sub.2 coating on the surface at a substantially temperature independent rate by initially exposing the surface maintained at a temperature ranging from between 450.degree. C to 1200.degree. C, to a mixture comprising gaseous SiH.sub.2 Cl.sub.2 and an oxidizing gas, selected from the group consisting of O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O and mixtures thereof, in a liquid phase free ambient.
In a method of fabricating planar semiconductor devices which comprises the steps of:
- a. forming an oxide layer on a surface of a semiconductor body of a first conductivity type;
- b. forming an opening in the oxide layer to expose the surface of the semiconductor body;
- c. predepositing a first selected impurity on the exposed surface;
- d. controllably diffusing at an elevated temperature the first impurity into the semiconductor body to form a P-N junction extending to the surface;
- e. reforming a continuous layer of oxide on the surface;
- f. forming a second opening in a portion of the reformed oxide above the region of the semiconductor body into which the first impurity has been diffused to expose the surface;
- g. predepositing a second selected impurity on the exposed surface;
- h. diffusing at an elevated temperature the second selected impurity into the semiconductor body to form a second P-N junction between the first mentioned P-N junction and the surface;
- and
- i. reforming a continuous layer of oxide on the surface, wherein the improvement comprises:
- in at least step (a) directly forming a uniform SiO.sub.2 layer on the surface at a substantially temperature independent rate by initially exposing the surface, at a temperature ranging from 450.degree. C to 1200.degree. C, to a mixture comprising gaseous SiH.sub.2 Cl.sub.2 and an oxidizing gas, selected from the group consisting of O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O and mixtures thereof, in a liquid phase free ambient.
In a method of fabricating a planar junction semiconductor device which comprises the steps of:
- a. forming an oxide layer on a surface of a semiconductor body;
- b. opening a hole in the oxide layer to expose a desired limited portion of the surface of the semiconductor body;
- c. predepositing a first selected impurity on the exposed portion of the surface;
- d. diffusing the first impurity into the semiconductor body to form a P-N junction which extends to the surface;
- e. forming a continuous layer of oxide on the surface;
- f. opening a hole in the oxide layer above the region of the semiconductor body into which the first impurity has been diffused to expose the surface;
- g. predepositing a second impurity on the exposed surface;
- h. diffusing the second impurity into the semiconductor body to form a second P-N junction between the first P-N junction and the surface;
- i. reforming a continuous layer of oxide on the surface;
- j. opening a plurality of holes in the oxide layers to expose a portion of each of the regions of the body containing the diffused impurities;
- k. depositing a layer of metal on the surface of the oxide layers which fills the plurality of openings and makes ohmic contact with the exposed surface of each of the regions;
- and
- l. selectively removing portions of the metal layer to provide separate conductive paths to each of the regions, wherein the improvement comprises:
- in at least step (a) directly forming a uniform SiO.sub.2 layer on the surface at a substantially temperature independent rate by initially exposing the surface, at a temperature ranging from 450.degree. C to 1200.degree. C, to a gaseous mixture comprising SiH.sub.2 Cl.sub.2 and an oxidant therefor, selected from the group consisting of O.sub.2, CO.sub.2, N.sub.2 O, H.sub.2 O and mixtures thereof, in a liquid phase free ambient.
Dependencies are inferred from the claim text.