Process for preparation of isoprene
AssigneeBayer Aktiengesellschaft
InventorsKurt Halcour, Paul Losacker, Wulf Schwerdtel, Wolfgang Swodenk
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AssigneeBayer Aktiengesellschaft
InventorsKurt Halcour, Paul Losacker, Wulf Schwerdtel, Wolfgang Swodenk
Estimating the term…
In the preparation of isoprene by reacting isobutene with formaldehyde to produce 4,4-dimethyl-m-dioxane in a first stage, and decomposing the dioxane to isoprene and formaldehyde in a second stage, formaldehyde in the effluent streams of either or both of said stages is recovered. The formaldehyde-containing liquids are distilled to separate high boilers; the overhead, which is formaldehyde-rich, is extracted with isobutene feed to the process, whereby the isobutene extracts low boilers from the formaldehyde-containing liquid; and the formaldehyde-containing liquid, having at some point after said distillation been treated with an alkaline material, is subjected to rectification to produce as head product, the recovered formaldehyde.
In a process for the preparation of isoprene, which comprises reacting isobutene with formaldehyde in an aqueous medium, in a first stage to form 4,4-dimethyl-m-dioxane, and an aqueous phase containing formaldehyde, and, in a second stage, decomposing the 4,4-dimethyl-m-dioxane to form isoprene and an aqueous phase containing formaldehyde, at least one of said aqueous phases containing high boiling impurities and at least one of said aqueous phases containing impurites which are readily volatile constituents, the improvement which comprises combining the aqueous phases containing formaldehyde formed in said first and second stages, distilling the resulting material to separate the higher-boiling constituents as a sump product and aqueous formaldehyde containing the readily volatile impurities as distillate, extracting the distillate with a stream of C.sub.4 -hydrocarbons, containing isobutene to remove the readily volatile constituents, feeding the stream of C.sub.4 -hydrocarbons leaving the extraction into the first reaction stage, and mixing the extracted aqueous formaldehyde solution with an alkaline material or conducting it over a basic ion exchanger, at some point after said distillation, rectifying the resulting solution to produce substantially all the formaldehyde as head product, and an aqueous effluent substantially free from formaldehyde as sump product.
Dependencies are inferred from the claim text.